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Diagnostic Manual, Chassis and Drivetrain,
Volume 3

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LOCATION:    10.5 Electronic Stability Program(ESP)   >   23 Electrical Test Program - Test


Electrical Test Program - Test

Test scope
Test connection
Test condition Nominal value Possible cause/Remedy
1.0
ESP control
module (N47-5)
Circuit 30
Voltage supply from fuse and relay box (F23/1)


44
(1.44)
46
(1.46)
N47-5




45
(1.45)
47
(1.47)
In order to apply a load onto the voltage source:
ignition: ON
11 - 14 V
Wiring,
Fuse f9 and F8 in F23/1, for model 202,
Fuse f3 in F31 for model 170,
Values >14 V:
check generator (G1).
1.1   Voltage supply for circuit 87 from passenger-side fuse and relay module box (K40/4).


44
(1.44)
N47-5





18
(1.18)
Ignition: ON

11 - 14 V
Wiring,
Fuse in K40/4 for model 202,
Fuse f1 in K40k5 for model 170.

2.0   Diagnostic output
Resistance of K harness

X11/4
6


N47-5

8
(1.8)
Ignition: OFF
Disconnect N47-5 from test cable.


< 1


Wiring,
Passenger-side fuse and relay module box (K40/4).
3.0 Steering angle
sensor (N49) Model 202:
Voltage supply
circuit 30
Model 170:

44
(1.44)

2
N49


N49

4


4
Ignition: OFF
Disconnect connector at N49.



11 - 14 V
Wiring.



Fuse f13 in F1 for model 170.
3.1   Voltage supply
Circuit 87 Model 202:


Model 170:

3


2
N49


N49


2


3
Ignition: ON

11 - 14
Wiring.
4.0


ESP brake pressure
sensor 1
ESP brake pressure
sensor 2
Actual values: brake pressure

 

 
Ignition: ON
Readout brake pressures
for B34/1 and B34/2

brake not applied:
B34/1
B34/2





-7 to +7 bar
-7 to +7 bar
Wiring,
B34/1,
B34/2

4.1,
4.2,
4.3
4.1
 
Plausibility of the brake pressure signals



 


 
Ignition: ON
Readout brake pressures
for B34/1 and B34/2
and determine the
difference between the two
values.
Apply medium pedal
pressure.







-20 to +20 bar
Wiring,
B34/1,
B34/2
4.2,
4.3
Other possible faults:
Brake fluid aged,
fluid leak or air in lines of one of
the brake circuits.
4.2   Voltage supply for B34/1 from ESP control
module (N47-5)


11
(1.11)
N47-5



26
(1.26)
Ignition: ON


4.75 - 5.25 V
Wiring,
B34/1 (short circuit),
N47-5.
4.3   Voltage supply for B34/2 from ESP control
module (N47-5)


27
(1.27)
N47-5



40
(1.40)
Ignition: ON


4.75 - 5.25 V
Wiring,
B34/2 (short circuit),
N47-5
5.0
ABS lateral acceleration sensor (B24/2)
Voltage supply from ESP control module (N47-5)


9
(1.9)
N47-5



24
(1.24)
Ignition: ON

4.75 - 5.25 V
Wiring,
B34/2 (short circuit),
N47-5,
Connector X99/4 om model 170
6.0
ESP yaw rate
sensor (N64)
Voltage supply from ESP control module (N47-5)


25
(1.25)
N47-5



38
(1.38)
Ignition: ON

4.75 - 5.25 V
Wiring,
N64 (short circuit),
N47-5
7.0

Membrane travel sensor (BAS) (A7/7b1)
Supply voltage from N47-5


21
(1.21)
N47-5



22
(1.22)
Ignition: ON

4.75 - 5.25 V
Wiring,
A7/7b1 (short circuit),
N47-5
8.0


Solenoid valve (BAS) (A7/7y1)
Resistance


43
(1.43)
N47-5



14
(1.14)
Ignition: ON
Disconnect ESP control module (N47-5) from test cable.


1 - 2
Wiring,
Brake booster for A7/7y1
9.0   ESP OFF switch (S76/6)


 


 
S76/6 in position: ON
Hold pressed:

At rest:

S76/6 in position: OFF
Hold pressed:



>


<
Wiring,
S76/6
10.0   Parking brake switch (S12) and low brake fluid level and parking brake indicator lamp (A1e7)


 


 
Engine: at idle
Apply parking brake pedal:



Parking brake pedal not apply:

Parking brake warning lamp (A1e7): ON


(A1e7): OFF
Wiring,
S12,
10.1
A1e7, readout actual values of instrument cluster (A1)
10.1  

Resistance


44
(1.44)
N47-5



31
(1.31)
Ignition: OFF
Disconnect (N47-5) from
test cable.
Parking brake is not
activated:
Parking brake activated:




> 20 k
< 1
Wiring,
S12
11.0


Stop lamp switch (S9/1)
Closed (N.C.)


 


 
Service brake:
Not applied:
Applied:


Wiring,
S9/1,
ESP stop lamp supression relay (K55),
23 12.0
ESP control module (N47-5).
11.1   Open (N.O.)


 


 
Service brake:
Not applied:
Applied:


Wiring,
Voltage supply to passenger-side fuse and relay module box (K40/4)
S9/1:
23 12.0
12.0

Stop lamp supression relay module (K55)
Voltage supply for circuit 15 from fuse and relay module box (F1) for the circuit of K55

N47-5

5
Ignition: ON
K55 disconnected.
Measure at plug socket for K55

11 - 14 V
Wiring
Fuse in fuse and relay module
box (F1).
12.1   Voltage supply for circuit 15 from F1 for the control circuit of K55


N47-5

6
Ignition: ON
K55 disconnected.
Measure at plug socket for K55

11 - 14 V
Wiring
Fuse in fuse and relay module
box (F1).
12.2   Signal from S9/1 (N.C.)


44
(1.44)
N47-5



17
(1.17)
Ignition: ON
K55 reconnected.
Service brake not applied:
Service brake applied:


< 3 V
11 - 14 V
Wiring,
Stop lamp supression relay module (K55),
S9/1
12.3   Signal from S9/1 (N.O.)


44
(1.44)
N47-5



17
(1.17)
Ignition: ON
K55 reconnected.
Service brake not applied:
Service brake applied:


11 - 14 V
< 3 V
Wiring,
Voltage supply from passenger-side fuse and relay module (K40/4) to S9/1,
S9/1
12.4   Activation of K55


44
(1.44)
N47-5



28
(1.28)
Ignition: ON
Press service brake:
Bridge not connected:
Bridge connected:


Stop lamp ON
Stop lamp OFF
Wiring,
K55
13.0










CAN data lines and Endstage resistance



15
(1.15)
N47-5



16
(1.16)
Ignition: OFF



55 - 65
CAN lines,
Endstage resistance of injection system control module (N3),
Endstage resistance of electronic ignition-switch (EIS) control module (N73),
Readout DTC memory of the corresponding control modules.