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Volume 6

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LOCATION:    19.3 Roll Bar (RB) (Crash Deployment)      23 Electrical Test Program - Test


Electrical Test Program - Test

Test scope Test connection
Test condition Nominal value Possible cause/Remedy
1.0 Voltage supply
Circuit 30


4
(1)

4
(1)
N52






5
(1)

8
(1)
Ignition: OFF
Connect test cable and socket box, see 22


11 - 14 V Wiring (interruption or open circuit),
Battery,
Voltage regulator defective,
Generator defective.
1.1   Circuit 15


4
(1)
N52



2
(1)
Ignition: ON 11 - 14 V Wiring (interruption or open circuit),
Interior/taillamp harness
connector (X18/3) disconnected,
Ignition/starter switch defective.
2.0   Terminal 61

N52



35
(2)
Start engine,
connect test cable and socket box, see 22
11 - 14 V Wiring,
Harness connector 30/30ue/61e/87L (X10),
Generator.
3.0 Power soft top control module (N52)  


 
Ignition: ON   N52.
4.0 Left front seat belt lock relay module (K18/2) with harness N52

25
(2)


W18


(B1)
1









X55/3

X55/3

1


X55/3
2


(B1)
2
Ignition: OFF
Disconnect left ESA connector block (X55/3).
< 1





> 11 V



60 - 90
Wiring (interruption or open circuit),
Fuse 3B circuit 30
(F20-3B) defective.


Wiring (interruption or open circuit).


Connector disconnected at K18/2,
Replace seat belt tensioner (see
SMS, Model 129, Job no. 91-502).
4.1   Insulation resistance

W18


X55/3
(B1)
1
Disconnect left ESA connector block (X55/3, B1). >20 k
Short circuit after circuit 31
4.2   Insulation resistance
(B1)
1
X55/3


(B)
2
Disconnect left ESA connector block (X55/3, B1). >20 k
Short circuit after circuit 15, 30
4.3   Wiring

47
(2)


47
(2)
N52



N52





25
(2)


Socket box connected. >20 k





>20 k
Short circuit after circuit 31





Short circuit after circuit 15, 30
5.0 Right front seat belt lock relay module (K18/3)





N52

16
(2)



W19


(B1)
1
















X55/4









X55/4

1



X55/4
2


(B1)
2
Ignition: OFF
Disconnect connector on power soft top control module (N52).
Disconnect right ESA connector block (X55/4).








< 1




> 11 V



60-90








Wiring (interruption or open circuit),
Fuse 3B circuit 30
(F20-3B) defective.

Wiring (interruption or opencircuit).



Connector disconnected at K18/3,
Replace seat belt tensioner (see
SMS, Model 129, Job no. 91-502).
5.1   Insulation resistance

W19


X55/4
(B1)
1
Disconnect right ESA connector block (X55/4, B1). >20 k Short circuit after circuit 31
5.2   Insulation resistance
(B1)
1
X55/4


(B)
2
Disconnect right ESA connector block (X55/4, B1). >20 k Short circuit after circuit 15, 30
5.3   Wiring





47
(2)


47


N52



N52




16
(2)




Socket box connected >20 k





>20 k
Short circuit after circuit 31





Short circuit after circuit 15, 30
6.0 RB deployment solenoid (Y57/1) with harness

1
X23



2
Ignition: OFF
CAUTION!
Calibrate multimeter prior to measuring ohms
Disconnect RB solenoid valve connector (X23) (2-pole).
0.5 - 1.5 Connector disconnected at Y57/1,
Right support and actuation actuator defective.
6.1   Insulation resistance
W19


W19




X23
2

X23
1
 
>20 k


>20 k
Short circuit after circuit 31



Short circuit after circuit 31
6.2   Insulation resistance
1


2
X23


X23



2


2
 
>20 k


>20 k
Short circuit after circuit 15, 30



Short circuit after circuit 15, 30
7.0 RB MIL (A1e29)


+
N52



13
(2)
Ignition: ON RB MIL illuminates. RB MIL (A1e29) connector,
Interior/taillamp harness connector (X18/3) (1-pole) disconnected,
Harness interrupted or open circuit.
8.0 Left front seat belt buckle/belt lock
switch (S68/7) with harness


W18


N52

9
(2)
Ignition: OFF
Disconnect connector at power soft top control module (N52).

Seat belt buckle latched.


Seat belt buckle not latched.








< 1



>20 k





Wiring (interruption or open circuit),
Seat belt buckle defective.
8.1    
1
X55/3

2
Disconnect left ESA connector block (X55/3).
Seat belt buckle latched.

Seat belt buckle not latched.




< 1


>20 k
Seat belt buckle defective.
9.0 Right front seat belt buckle/belt lock
switch (S68/8) with harness


W19


N52

41
Ignition: OFF
Disconnect connector at power soft top control module (N52).

Seat belt buckle latched.


Seat belt buckle not latched.





< 1



>20 k





Wiring (interrupted or open circuit),
Seat belt buckle defective.
9.1    
1
X55/3

2
Disconnect left ESA connector block (X55/3).
Seat belt buckle latched.

Seat belt buckle not latched.




< 1


>20 k
Seat belt buckle defective.