Diagnostic Manual, Engines, Volume 1
Refer to Parts Microfiche Gr. 54 to identify control modules
Engine |
104.941/991/994/995 |
Models |
129.063
140.032
202.028
210.055 |
ME-SFI system designation |
2.1 |
Closed throttle (idle) position, check, adjust
Engine oil temperature ° C
Selector lever position
Engine speed rpm
CTP recognition (accelerator pedal not depressed) HHT display
On-off ratio before TWC %
Engine coolant temperature ° C approx. |
>60
P/N
600 - 800
ON
0±25 1)
>80 |
1) In case of complaint, on-off ratio must be measured at idle speed and at 2500 rpm with purge line to engine disconnected and plugged. |
Engine |
104.941/991/994/995 |
Models |
129.063
140.032
202.028
210.055 |
ME-SFI system designation |
2.1 |
Engine, check, adjust
Engine oil level HHT display
Fuel tank level HHT display
Engine oil temperature ° C
Engine speed (selector lever in P/N position) rpm
Air mass kg/h
MAF voltage (increasing rpm = increasing voltage V
Ignition timing with premium unleaded gasoline (91 posted/95 RON) 1) o CKA
Injection duration ms
Adjustable camshaft timing solenoid HHT display
Camshaft Hall-effect sensor, value jumps HHT display
ECT ° C
Intake air temperature (IAT) ° C
Purge valve on-off ratio %
Battery voltage V
Actuator Actual value potentiometer r1 V
Actual value potentiometer r2 V
Pedal value sensor Nominal value potentiometer r1 V
Nominal value potentiometer r2 V
CTP recognition (accelerator pedal not depressed) HHT display
WOT recognition HHT display |
OK
OK
>60
600 - 800
10 - 18
1.1 - 1.7
5 - 20
2 - 4
Off
55-AA
>80
>20
0 - 20
10
4.0 - 4.6
0.3 - 0.9
0.2 - 0.5
0.1 - 0.4
ON
OFF |
1) In case of complaint, check ignition timing at full load. |
Engine |
104.941/991/994/995 |
Models |
129.063
140.032
202.028
210.055 |
ME-SFI system designation |
2.1 |
Engine, check, adjust
Torque Nm
Throttle vale angle °
Throttle valve stop learned HHT display
On-off ratio before TWC, ECT >70°C %
O2S 1 voltage before TWC mV
Self adaptation at partial load Factor
Self adaptation at idle ms
Driving range (selector lever position) HHT display
A/C compressor, EC pushbutton depressed HHT display
Purge system HHT display
Safety fuel shut off HHT display |
-
0.8 - 2.5
YES
0 ± 25 2) oscillates
- 200 to + 1000 12)
0.68 - 1.32 5)
- 1 to + 1 4)
P/N
OFF
OFF/ON
OFF |
2) In case of complaint, on-off ratio must be measured at idle speed and at 2500 rpm with purge line to engine disconnected and plugged.
4) Base setting at idle, 0.0 kg/h (Bosch) or 0.0% (VDO). Mixture tendency " rich " < 0.0 kg/h or 0.0%. Mixture tendency " lean " > 0.0 kg/h or 0.0%.
5) Base setting partial load = 1.0. Mixture tendency " rich " < 1.0, mixture tendency " lean " = > 1.0.
12) Oscillates around 300 mV after 2 minutes at idle. |
Engine |
104.941/991/994/995 |
Models |
129.063
140.032
202.028
210.055 |
ME-SFI system designation |
2.1 |
Cold start
Engine oil level HHT Display
Fuel tank level HHT Display
Engine rpm while cranking rpm
Battery voltage V
Safety fuel shut off HHT display
ECT ° C
IAT ° C
ECT at starting ° C
CTP recognition (accelerator pedal not depressed) HHT display |
OK
OK
> 200
10
OFF
7)
7)
7)
ON |
7) Proceed complaint related or temperature related. |
Engine |
104.941/991/994/995 |
Models |
129.063
140.032
202.028
210.055 |
ME-SFI system designation |
2.1 |
Warmup
Warmup speed 12) ECT < 40 °C rpm
Warmup speed 12) ECT > 40 °C rpm
Engine rpm (raised idle speed temperature dependent)
ECT approx. <0 °C rpm
ECT approx. 0 to +30 °C rpm
ECT approx. +30 ° to 40 °C rpm
ECT approx. < 40 °C rpm
CTP recognition (accelerator pedal not depressed) HHT display
After start enrichment < 70 °C maximum 50 seconds HHT display
TWC heating at idle < 30 °C maximum 50 seconds HHT display
O2S 1 heater before TWC V
A/C compressor HHT display |
P/N: approx. 1300 ± 100
P/N: approx. 800
P/N: 940 ± 100 D: 850 ± 100
P/N: 880 ± 100 D: 830 ± 100
P/N: 840 ± 100 D: 770 ± 100
P/N: 700 ± 100 D: 600 ± 100
ON
ON
ON
-
OFF |
12) Raised idle speed for max. approx. 50 seconds after starting. |
Engine |
104.941 |
104.991/994/995 |
Models |
202.028 |
129.063
140.032
210.055 |
ME-SFI system designation |
2.1 |
2.1 |
Engine performance 7)
Engine oil level HHT display
Fuel tank level HHT display
Engine speed rpm
Air mass kg/h
MAF sensor voltage V
Ignition timing with premium unleaded gasoline (91 posted/95 RON) °CKA
Injection duration ms
Adjustable camshaft timing solenoid 4000 rpm HHT display
Adjustable camshaft timing solenoid > 4300 rpm HHT display
Camshaft Hall-effect sensor, value jumps HHT display
ECT °C
IAT °C
Purge valve on-off ratio %
Battery voltage V
Driving range 3 hp
Altitude (correction value) Factor |
OK
OK
5300
440 - 540
4.1 - 4.5
9 - 13
14 - 17
ON
OFF
55 - AA
80 - 100
< 30
-
10
135
- |
OK
OK
5300
440 - 540
4.1 - 4.5
9 - 13
14 - 17
ON
OFF
55 - AA
80 - 100
< 30
-
10
161
- |
7) These are minimum performance values. Do not exceed speed of 80 mph.
Simulating engine coolant temperature and intake air temperature is not possible with ME-SFI. When testing WOT position be sure to use an external cooling fan to ensure adequate engine cooling. |
Engine |
104.941/991/994/995 |
Models |
129.063
140.032
202.028
210.055 |
ME-SFI system designation |
2.1 |
Engine performance 7) 07-1203 or 1206 Page 2
Exhaust gas back pressure at 5300 rpm mbar
Actuator Actual value potentiometer r1 V
Actual value potentiometer r2 V
Pedal value sensor Nominal value potentiometer r1 V
Nominal value potentiometer r2 V
Throttle valve angle °
CTP recognition HHT display
WOT recognition HHT display
Torque Nm
Knock control approved HHT display
Knock ignition angle/cylinder °CKA
Knock sensor V
Driving range (selector lever position) HHT display
A/C compressor, EC pushbutton depressed HHT display
Transmission overload protection HHT display
Deceleration shut-off HHT display
Front axle VSS mph (km/h)
Rear axle VSS mph (km/h) |
<200
-
-
-
-
80 - 83
OFF
ON
-
OFF/ON 14)
0
> 0.5
R, D - 1
OFF
OFF
OFF
-
> 62 (100) |
7) These are minimum performance values. Do not exceed speed of 80 mph.
Simulating engine coolant temperature and intake air temperature is not possible with ME-SFI. When testing WOT position be sure to use an external cooling fan to ensure adequate engine cooling.
14) HHT display ON if knock control is required.
|
Engine |
104.941/991/994/995 |
Models |
129.063
140.032
202.028
210.055 |
ME-SFI system designation |
2.1 |
Cruise control
Brake switch, brake pedal not depressed HHT display
Stop lamp switch, brake pedal not depressed HHT display
Move CC switch to corresponding position HHT display
Safety contact, CC switch actuated HHT display
Safety contact, CC switch not actuated HHT display
Cruise control HHT display
Maintain transmission range HHT display
Cruise control shut-off, function HHT display
Cruise control shut-off, safety HHT display
|
OFF
OFF
V/SP/B/A
ON
OFF
-
-
-
- |
Drive authorization system (DAS)
DAS and ME-SFI control modules compatible HHT display
Engine control module identified HHT display
Engine control module locked HHT display
Drive authorization activated HHT display
Vehicle locked with RCL HHT display
Number of starts with not locked control module Number
|
YES
YES
YES
YES
NO
0 |
Idle Quality
Rpm deviation/cylinder revolution/s2
Rpm deviation cut out threshold revolution/s2
Idle quality failure counter as of 02/96 Number
|
1)
0.5 2)
0 |
On-off ratio
Idle speed rpm
Engine speed rpm
On-off ratio at WOT and transmission selector lever position 3 %
On-off ratio at upper partial load and transmission selector lever position "D",
75 mph (120 km/h), 32 hp (24 kW) %
On-off ratio at lower partial load and transmission selector lever position "D",
31 mph (50 km/h), 9 hp (7 kW), %
Exhaust gas back pressure mbar |
600 - 800
3200
0±25 constant
0±25 oscillating
0±25 oscillating
<200 |
1) Entry if value is larger than cut out threshold.
2) Temporary test value. |
|