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Diagnostic Manual, Engines, Volume 1

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Diagnosis - Cylinder Analysis

Cylinder Analysis

This test is comprised of the following:
Compression (dynamic)
Ignition system

Due to the complexity of the fuel injection system on HFM-SFI engines, only the compression test is meaningful.

Compression (dynamic)
General Information
The compression test is performed over the starter current draw. The decompression cycle is measured to indicate the mechanical condition of the engine. This data will provide indirect information about engine timing, frictional horsepower and compression via data tables and scope patterns.

Prerequisite:
Engine: OFF
Attach current clamps to battery negative (B-) terminal (on model 129, ground connection between transmission and chassis [accessible from underneath only] on right hand side; on model 140/202, left hand side).
Wait for additional instructions to appear.
Start engine.
Engine at idle until further instructions.
Display: Print display or diagram

Compression (dynamic)

a) 4-cylinder engine, Engine 102/111

Cylinder Engine speed / cylinder rpm ISS (A) Engine speed rpm Temperature °C
Ref.     221 35
1 193 57    
3 244 65    
4 196 55    
2 251 63    
Minimum 193 55    
Maximum 251 65    
Difference 58 10    

Compression (dynamic)

b) 6-cylinder engine, Engine 103, 104
The relation of the curve to the cylinders is determined by the entered firing sequence 1 - 5 - 3 - 6 - 2 - 4, starting with cylinder 1.

Cylinder Engine speed / cylinder rpm Iss (A) Engine speed rpm Temperature °C
Ref.     250 35
1 249 27    
5 248 29    
3 249 31    
6 250 30    
2 250 30    
4 250 30    
Minimum 248 27    
Maximum 250 31    
Difference 2 4    

Compression (dynamic)


e) 8-cylinder engine, Engine 116, 117

Cylinder Engine speed / cylinder rpm Iss (A) Engine speed rpm Temperature °C
Ref.     190 35
1 190 60    
5 191 59    
4 189 60    
8 189 61    
6 189 59    
3 191 62    
7 191 59    
2 189 60    
Minimum 189 59    
Maximum 191 62    
Difference 2 3    

Compression (dynamic)

On 8-cylinder engines, the average current value between the cylinder banks is compared and the difference shown. This allows identification of engine timing failures.

  left cylinder bank Iss (A) right cylinder bank Iss (A)
  5 59 1 60
  8 61 4 60
  6 59 3 62
  7 59 2 60
Total   238   242
Minimum   59   60
Difference        

Compression (dynamic)

On 12-cylinder engines, the average current value between the cylinder banks is compared and the difference shown. This allows identification of engine timing failures.

  left cylinder bank Iss (A) right cylinder bank Iss (A)
  12 26 1 28
  8 23 5 29
  10 27 3 22
  6 26 7 27
  2 25 11 26
  4 26 9 26
Total   153   158
Minimum   25   26
Difference        


Ignition System

a) 4-cylinder engine, Engine 102
During the Ignition system program the following data must appear on the engine analyzer:

Cylinder Engine speed rpm Engine oil temperature °C Ignition voltage Projection point, burn voltage
kV max 1) kV kV ms
             
Ref. 855 69        
1     15 13.0 1.0 2.6
3     14 10.0 1.4 1.8
4     12 10.5 1.0 2.6
2   Defective cylinder 11 7.8 0.9 1.9
Minimum       7.8 0.9 1.8
Maximum       13.0 1.4 2.6
Difference       5.2 0.5 0.9
1) The "kV max values" are stored peak values.
They are used to evaluate the spark plugs after brief acceleration.
The kilovolt clamp must be positioned as close as possible to the ignition coil.

Ignition System

b) 6-cylinder engine, Engine 103
During the Ignition system program the following data must appear on the engine analyzer:

Cylinder Engine speed rpm Engine oil temperature °C Ignition voltage Projection point, burn voltage
kV max 1) kV kV ms
Ref. 855 69        
1     15 13.0 1.0 2.6
5     14 10.0 1.4 1.8
3     12 10.5 1.0 2.6
6     13 11.3 1.0 2.7
2   Defective cylinder 10 7.3 0.8 1.5
4     12 12.2 1.2 1.7
Minimum       7.3 0.8 1.5
Maximum       13.0 1.4 2.6
Difference       5.7 0.6 0.9
1) The "kV max values" are stored peak values.
They are used to evaluate the spark plugs after brief acceleration.
The kilovolt clamp must be positioned as close as possible to the ignition coil.

Ignition System

c) 8-cylinder engine, Engine 116/117
During the Ignition system program the following data must appear on the engine analyzer:

Cylinder Engine speed rpm Engine oil temperature °C Ignition voltage Projection point, burn voltage
kV max 1) kV kV ms
Ref. 673 88        
1     15 12.3 1.2 1.7
5     12 10.3 1.0 1.6
4     14 11.5 1.2 1.8
8     12 9.5 1.0 1.7
6     14 12.3 1.1 1.8
3   Defective cylinder 11 7.8 0.9 1.9
7     14 12.0 1.2 1.8
2     11 9.5 1.0 1.7
Minimum       7.3 0.9 1.6
Maximum       13.0 1.2 1.9
Difference       5.7 0.3 0.3
1) The "kV max values" are stored peak values.
They are used to evaluate the spark plugs after brief acceleration.
The kilovolt clamp must be positioned as close as possible to the ignition coil.