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Diagnostic Manual, Engines, Volume 2

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 3.2 LH Sequential Multiport Fuel Injectin System (LH-SFI)   >   34 Hydraulic Test Program - Test (Fuel Pump Test)


Hydraulic Test Program - Test (Fuel Pump Test)

Test step
DTC
Test scope
Test connection
Test condition
Nominal value
Possible cause/Remedy
1.0 Fuel pumps
Delivery capacity
N3/2 or N3/3

66 76
(1.25) (1.35)
Disconnect fuel return line at separation point. Hold fuel hose in measuring glass.

Ignition: ON




1 liter after maximum 35 seconds
Check fuel lines for restrictions (kinks and dents),
2.0
3.0
Replace fuel filter.
2.0 Fuel pumps
Current draw

Connect to sockets 1 and 3 (Figure 1)
Unplug FP relay module.

Ignition: ON


4 - 8 A
Fuel pump 1 or 2,
Note:
If current draw is > 8 A, also replace FP relay module.
3.0 Fuel pressure
after fuel pump 1



N3/2 or N3/3

66 76
(1.25) (1.35)
Unscrew cap on fuel pump 1 (M3m1), connect adaptor (045) and pressure gauge (043).

Ignition: ON
Read fuel pressure.






Disconnect pressure gauge (043) and adaptor (045) and check for leaks.





1 - 3 bar





Fuel pressure < 1 bar:
Voltage at fuel pump 1 < 11 V,
Replace fuel pump 1 (M3m1).

Fuel pressure > 3 bar:
Voltage at fuel pump 2 < 11 V,
Replace fuel pump 2 (M3m2).