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Diagnostic Manual, Engines, Volume 3

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LOCATION:    6.2 Electronic Accelerator - (EA)     23 Electrical Test Program - Electronic Accelerator Test


Electrical Test Program - Electronic Accelerator Test

Test step DTC Test scope

Test connection

Test condition

Nominal value

Possible cause/Remedy

1.0 Electronic accelerator/cruise control/idle speed control module (N4/1)
Voltage supply
Circuit 87 unfused


78 (1.37)


79 (1.38)
N4/1








76 (1.35)


77 (1.36)
Ignition: ON 11-14 V Wiring,
1.1 ,
Base module (N16/1),
DM, Chassis & Drivetrain, Vol. 1, section 1.1.
1.1   Ground
Model 124
W16

Models 129, 140
W15
N4/1

79 (1.38)


78 (1.37)







X11/4

3


X11/4
3
Ignition: ON 11-14 V Wiring,
Model 124: W16
Models 129, 140: W15
2.0 Electronic accelerator/cruise control/idle speed control actuator (M16/1)
Voltage supply
Reference potentiometer (M16/1r1) and actual value potentiometer (M16/1r2)


78 (1.37)
N4/1





12 (2.12)
Ignition: ON 4.7-5.3 V
Reference value for table I or II .
Wiring,
EA/CC/ISC actuator (M16/1),
EA/CC/ISC control module (N4/1).
3.0 EA/CC/ISC actuator (M16/1)
Reference potentiometer (M16/1r1) signal


78 (1.37)
N4/1





8 (2.8)
Ignition: ON
Accelerator pedal position:
Closed throttle

Wide open throttle

Table I
columns "a"

column "b"
Wiring,
EA/CC/ISC actuator (M16/1).
4.0 EA/CC/ISC actuator (M16/1)
Actual value potentiometer (M16/1r2) signal


78 (1.37)
N4/1





9
(2.9)
Ignition: ON
Accelerator pedal position:
Closed throttle

Wide open throttle

Table II ,
columns "e"

column"f"
Wiring,
EA/CC/ISC actuator (M16/1).
5.0 EA/CC/ISC actuator (M16/1)
Voltage supply
Safety contact switch (M16/1s1) with closed throttle position switch (M16/1s2)


79 (1.37)
N4/1






16 (2.16)
Ignition: ON
Accelerator pedal position:
Closed throttle


6 - 10 V
(value jumps)
Wiring,
EA/CC/ISC actuator (M16/1),
EA/CC/ISC control module (N4/1).
6.0 EA/CC/ISC actuator (M16/1)
Closed throttle position switch (M16/1s2) switching point


10 (2.10)
N4/1







12
(2.12)
Ignition: ON
Accelerator pedal positon:
Closed throttle


Connect second multimeter


4.7-5.3 V
Reference value for Table III .

Wiring,
EA/CC/ISC actuator (M16/1).



     


78 (1.37)
N4/1





38 (2.38)

Accelerator pedal positon:
Closed throttle


Slowly depress accelerator pedal until switch point occurs.

Table III ,
column "h"
(value jumps)

Table III ,
column "i"






 
7.0 EA/CC/ISC actuator (M16/1)
Safety contact switch (M16/1s1) switching point


10 (2.10)
N4/1







12 (2.12)
Ignition: ON
Accelerator pedal positon:
Closed throttle


Connect second multimeter


4.7-5.3 V
Reference value for Table III .

Wiring,
EA/CC/ISC actuator (M16/1).
     


78 (1.37)
N4/1





35 (2.35)

Accelerator pedal positon:
Closed throttle


Slowly depress accelerator pedal until switch point occurs.

Table III ,
column "k"


Table III ,
column "l"
(value jumps)






 
8.0 EA/CC/ISC actuator (M16/1)
Closed throttle position switch (M16/1s2) and safety contact switch (M16/1s1)


35 (2.35)
N4/1





38 (2.38)
Ignition: ON
Accelerator pedal position:
Closed throttle


Slowly depress accelerator by hand, until both contact switches are closed (overlap point is immeditaley after closed throttle)


Accelerator pedal position:
Wide open throttle

Positive voltage value (value jumps)



<1 V




Negative voltage value (value jumps)
Wiring,
EA/CC/ISC actuator (M16/1).
9.0 EA/CC/ISC actuator (M16/1)
Actuator motor (M16/1m1) resistance


21 (2.21)


22 (2.22)
N4/1








20 (2.20)


41 (2.41)
Ignition: OFF
Disconnect EA/CC/ISC control module (N4/1).
Accelerator pedal position:
Closed throttle




<10
Wiring,
EA/CC/ISC actuator (M16/1).
10.0 EA/CC/ISC actuator (M16/1)
Magnetic clutch (M16/1k1)


19 (2.19)
N4/1





40 (2.40)
Ignition: ON

7.5-10 V
Wiring,
EA/CC/ISC actuator (M16/1),
EA/CC/ISC control module (N4/1).
11.0 Closed throttle position switch (S29/3)
Voltage supply


78 (1.37)
N4/1





66 (1.25)


Ignition: ON


4.0-5.5 V
Throttle linkage (adjustment or damaged),
Control return spring,
Wiring,
11.1
11.1   Closed throttle position switch signal.


78 (1.37)
N4/1





50 (1.9)
Ignition: ON
Accelerator pedal position:
Closed throttle

Slowly depress accelerator pedal until switching point occurs.


<1 V



1.0-2.25 V
Wiring,
Closed throttle position
switch (S29/3),
11.2
11.2   Closed throttle position switch
resistance (accelerator pedal)


50 (1.9)
N4/1





66 (1.25)
Ignition: OFF
Disconnect EA/CC/ISC control module (N4/1).

Accelerator pedal position:
Closed throttle

Accelerator pedal depressed





> 20 k

900-1100
Wiring,
Closed throttle position
switch (S29/3).
12.0 Starter lock-out/backup lamp switch (S16/3)
Transmission range recognition voltage


44 (1.3)
N4/1






45 (1.4)
Ignition: ON
Transmission range:
P
R
N
D
3
2



1.0 V
0.3 V
4.0 V
3.5 V
2.5 V
1.8 V

(± 10 %)
Wiring,
Starter lock-out/backup lamp
switch (S16/3),
12.1 ,
EA/CC/ISC control module (N4/1).
12.1   Resistance





44 (1.3)



N4/1








45 (1.4)
Ignition: OFF
Disconnect EA/CC/ISC control module (N4/1).

Ignition: ON
Transmission range:
P
R
N
D
3
2









1.4 k
294
28 k
11.3 k
5.9 k
3.1 k

(± 10 %)
Wiring,
Starter lock-out/backup lamp
switch (S16/3).
13.0   EA/CC/ISC control
module (N4/1)
A/C compressor signal


79 (1.37)
N4/1






57 (1.16)
Engine: Start
Accelerator pedal position:
Closed throttle

Set temperature selector wheel to MIN and activate blower.


<1 V



11-14 V
Wiring,
Base module (N16/1),
DM, Chassis and Drivetrain, Vol. 1, section 1.1.
14.0

Model 140 with M119 only!
EA/CC/ISC control
module (N4/1)
Engine rpm increase signal from diode matrix (V2)


79 (1.38)
N4/1





73 (1.32)
Engine: Start
Accelerator pedal position:
Closed throttle
Switch on the the following consumers individually:

Front seat heaters
Rear seat heaters
Blower speed setting 3
Rear window defroster


<1 V






11-14 V

11-14 V

11-14 V

11-14 V
Wiring,
Engine rpm increase signal from diode matrix (V2),
14.1.


DM, Body and Accessories, Vol. 4.1, section 14.1.

14.1   Engine rpm increase diode
matrix (V2) (right footwell)
Voltage supply

W15
V2



3

Ignition: OFF

Ignition: ON

<1 V

11-14 V
Fuse,
Wiring.
15.0 EA/CC/ISC control
module (N4/1)
Engine speed (TNA) signal from base module (N16/1)


78 (1.37)
N4/1






75 (1.34)
Engine: Start
Accelerator pedal position:
Closed throttle


6-12 V
Base module (N16/1),
DM, Chassis & Drivetrain, Vol. 1, section 1.1.
16.0 Left front axle vehicle speed
sensor (L6/1)
Speed signal


78 (1.37)
N4/1




56 (1.15)
Lift front of vehicle.
Ignition: ON
Turn left front wheel by hand




4 - 8 V~
Wiring,
L6/1,
ABS/ASR control module (N30/1),
DM, Chassis & Drivetrain, Vol. 1, sections 5.1, 5.2.

Note:
Upon completion of test, erase DTC's from ABS/ASR control module memory.
17.0 Left rear axle vehicle speed
sensor (L6/3)
Speed signal


78 (1.37)
N4/1




53 (1.12)
Lift rear of vehicle.
Ignition: ON
Turn left rear wheel by hand




4 - 8 V~
Wiring,
L6/3,
ABS/ASR control module (N30/1),
DM, Chassis & Drivetrain, Vol. 1, sections 5.1, 5.2.

Note:
Upon completion of test, erase DTC's from ABS/ASR control module memory.
18.0 EA/CC/ISC control
module (N4/1)
Fuel safety shut-off signal to LH-SFI control module (N3/1)


78 (1.37)
N4/1





48 (1.7)


Ignition: ON


2.0-11 V
(value jumps).
Wiring,
EA/CC/ISC actuator (M16/1),
EA/CC/ISC control module (N4/1).
19.0   EA/CC/ISC control
module (N4/1)
Closed throttle position recognition signal to LH-SFI control module (N3/1)


78 (1.37)
N4/1





65 (1.24)
Ignition: ON
Accelerator pedal position:
Closed throttle

Accelerator pedal applied


4.8 V




5.5 V
Wiring,
EA/CC/ISC actuator (M16/1),
N4/1
20.0 Serial data bus (CAN)





L




N4/1x1





H
Ignition: OFF
EA/CC/ISC control module (N4/1) unplugged.

Measure resistance at connector.




55-65
Wiring,
LH-SFI control module (N3/1),
DM, Engines, Vol. 2, section 3.1,
Ignition control module (N1/2),
DM, Engines, Vol. 2, section 5.2,
ABS/ASR control module (N30/1),
DM, Chassis & Drivetrain, Vol. 1, sections 5.1, 5.2.

Table I Voltage values - reference potentiometer (M16/1r1)

Reference values "a"
Accelerator pedal position:
Closed throttle
"b"
Accelerator pedal position:
Wide open throttle
4.7 V 0.23 V 4.46 V
4.8 V 0.24 V 4.56 V
4.9 V 0.24 V 4.65 V
5.0 V 0.25 V 4.75 V
5.1 V 0.25 V 4.84 V
5.2 V 0.26 V 4.94 V
5.3 V 0.26 V 5.03 V

Table II Voltage values - actual value potentiometer (M16/1r2)

Reference values "e"
Accelerator pedal position:
Closed throttle
"f"
Accelerator pedal position:
Wide open throttle
4.7 V 4.55 V 0.23 V
4.8 V 4.65 V 0.24 V
4.9 V 4.75 V 0.24 V
5.0 V 4.85 V 0.25 V
5.1 V 4.94 V 0.25 V
5.2 V 5.04 V 0.26 V
5.3 V 5.14 V 0.26 V

Table III Voltage values - closed throttle position switch and safety contact switch (M16/1s2 and M16/1s1)

Reference values "h"
Closed throttle position switch (closed)
Accelerator pedal position:
Closed throttle
"i"
Closed throttle position switch (open)
Accelerator pedal position:
Depress until switch point occurs
"k"
Safety contact switch (open)
Accelerator pedal position:
Closed throttle
"l"
Safety contact switch (closed)
Accelerator pedal position:
Depress until switch point occurs
4.7 V 4.12 V 3.49 V 3.49 V 4.12 V
4.8 V 4.21 V 3.57 V 3.57 V 4.21 V
4.9 V 4.30 V 3.64 V 3.64 V 4.30 V
5.0 V 4.39 V 3.72 V 3.72 V 4.39 V
5.1 V 4.48 V 3.79 V 3.79 V 4.48 V
5.2 V 4.56 V 3.86 V 3.86 V 4.56 V
5.3 V 4.65 V 3.94 V 3.94 V 4.65 V