Test step |
DTC |
Scope of test
|
Test connection
|
Test condition
|
Nominal value
|
Possible cause/remedy
|
1.0 |
|
EA/CC/ISC control
module (N4/1)
Voltage supply
Circuit 87 unfused |
78 (1.37)
79 (1.38) |
|
76
(1.35)
77
(1.36) |
Ignition: ON |
11 - 14 V |
Wiring,
1.1 ,
Base module (N16/1),
DM, Chassis and Drivetrain,
Vol. 1, section 1.1 |
1.1 |
|
Ground, output ground, electronics (W15)
(right footwell)
|
|
|
X11/4
3
3
|
Ignition: ON |
11 - 14 V |
Wiring,
W15.
|
2.0 |
|
Right EA/CC/ISC actuator (M16/3, on left of engine)
Voltage supply
Actuator reference potentiometer (M16/3r1) and throttle valve actual value potentiometer (M16/3r2)
|
78 (1.37) |
N4/1
|
12 (2.12) |
Ignition: ON |
4.7 - 5.3 V
Reference value for tables I or II . |
Wiring,
EA/CC/ISC actuator (M16/3),
EA/CC/ISC control module (N4/1). |
3.0 |
|
Right EA/CC/ISC
actuator (M16/3, on left of engine)
Actuator reference potentiometer (M16/3r1) signal |
78 (1.37) |
N4/1
|
8 (2.8) |
Ignition: ON
Accelerator pedal position:
Closed throttle position,
Wide open throttle or
Kickdown
|
Table I ,
column " a "
column " b " |
Wiring,
EA/CC/ISC actuator (M16/3). |
4.0 |
|
Right EA/CC/ISC
actuator (M16/3, on left of engine)
Actual value potentiometer (M16/3r2) signal |
78 (1.37) |
N4/1
|
9 (2.9) |
Ignition: ON
Accelerator pedal position:
Closed throttle position,
Wide open throttle or
Kickdown
|
Table II ,
column " e "
column " f " |
Wiring,
EA/CC/ISC actuator (M16/3),
|
5.0 |
|
Right EA/CC/ISC
actuator (M16/3, on left of engine)
Voltage supply
Safety contact switch (M16/3s1) and closed throttle position
switch (M16/3s2)
|
79 (1.38) |
N4/1
|
16 (2.16) |
Ignition: ON
Accelerator pedal position:
Closed throttle |
6 - 10 V
|
Wiring,
EA/CC/ISC actuator (M16/3),
EA/CC/ISC control module (N4/1). |
6.0 |
|
Right EA/CC/ISC actuator (M16/3, on left of engine)
Closed throttle position switch (M16/3s2) switching point |
10 (2.10)
78 (1.37) |
|
12 (2.12)
38 (2.38)
|
Ignition: ON
Accelerator pedal position:
Closed throttle
Connect second multimeter.
Accelerator pedal position:
Closed throttle
Slowly depress accelerator pedal until switching point occurs
|
4.7 - 5.3 V
Reference value for Table III .
Table III ,
column " h "
(value jumps)
Table III ,
column " i " |
Wiring,
EA/CC/ISC actuator (M16/3). |
7.0 |
|
Right EA/CC/ISC actuator (M16/3, on left of engine)
Safety contact switch (M16/3s1) switching point |
10 (2.10)
78 (1.37) |
|
12 (2.12)
35 (2.35) |
Ignition: ON
Accelerator pedal position:
Closed throttle
Connect second multimeter.
Accelerator pedal position:
Closed throttle
Slowly depress accelerator pedal until switching point occurs
|
4.7 - 5.3 V
Reference value for
Table III.
Table III ,
column " k "
(value jumps)
Table III ,
column " l " |
Wiring,
EA/CC/ISC actuator (M16/3). |
8.0 |
|
Right EA/CC/ISC
actuator (M16/3, on left of engine)
Closed throttle position switch (M16/3s2) and safety contact switch (M16/3s1) |
35 (2.35) |
N4/1
|
38 (2.38) |
Ignition: ON
Accelerator pedal position:
Closed throttle
Slowly depress accelerator, so that both contact switches are closed (overlap).
Accelerator pedal position:
Partial or wide open throttle |
Positive voltage value (value jumps)
<1 V
Negative voltage value (value jumps)
|
Wiring,
EA/CC/ISC actuator (M16/3).
|
9.0 |
|
Right EA/CC/ISC
actuator (M16/3, on left of engine)
Actuator motor (M16/3m1) resistance
|
21 (2.21)
22 (2.22) |
|
20 (2.20)
41
(2.41) |
Ignition: OFF
Unplug EA/CC/ISC control module (N4/1)
Accelerator pedal position:
Closed throttle
|
<10 |
Wiring,
EA/CC/ISC actuator (M16/3). |
10.0 |
|
Right EA/CC/ISC actuator (M16/3, on left of engine)
Magnetic clutch (M16/3k1) |
19 (2.19) |
N4/1
|
40 (2.40) |
Ignition: ON
|
7.5 - 10 V
|
Wiring,
EA/CC/ISC actuator (M16/3),
EA/CC/ISC control module (N4/1).
|
11.0 |
|
Left EA/CC/ISC actuator (M16/4, on right of engine)
Voltage supply
Actual value potentiometers (M16/4r1 and M16/4r2)
|
79 (1.38) |
N4/1
|
33 (2.33)
|
Ignition: ON
|
4.7 - 5.3 V
Reference value for Table II. |
Wiring,
EA/CC/ISC actuator (M16/4),
EA/CC/ISC control module (N4/1). |
12.0 |
|
Left EA/CC/ISC actuator (M16/4, on right of engine)
Throttle valve actual value potentiometer (M16/4r2) signal |
79 (1.38) |
N4/1
|
27 (2.27) |
Ignition: ON
Accelerator pedal position:
Closed throttle
Wide open throttle or
Kickdown
|
Table II ,
column "e"
column "f" |
Wiring,
EA/CC/ISC actuator (M16/4),
EA/CC/ISC control module (N4/1). |
13.0 |
|
Left EA/CC/ISC actuator (M16/4, on right of engine)
Actual value potentiometer signal (M16/4r1)
|
79 (1.38) |
N4/1
|
30 (2.30) |
Ignition: ON
Accelerator pedal position:
Closed throttle
Wide open throttle or
Kickdown
|
Table I,
column "a"
column "b" |
Wiring,
EA/CC/ISC actuator (M16/4),
EA/CC/ISC control module (N4/1).
|
14.0 |
|
Left EA/CC/ISC actuator (M16/4, on right of engine)
Actuator motor (M16/4m1)
Resistance |
1
(2.1)
2 (2.2) |
|
3 (2.3)
23
(2.23) |
Ignition: OFF
Unplug EA/CC/ISC control
module (N4/1).
Accelerator pedal position:
Closed throttle |
<10 |
Wiring,
EA/CC/ISC actuator (M16/4).
|
15.0 |
|
Left EA/CC/ISC actuator
(M16/4, on right of engine)
Magnetic clutch (M16/4k1) |
4 (2.4) |
N4/1
|
24
(2.24) |
Ignition: ON
|
7.5 - 10 V |
Wiring,
EA/CC/ISC actuator (M16/4),
EA/CC/ISC control module (N4/1).
|
16.0 |
|
Closed throttle position switch (S29/3)
Voltage supply
|
79 (1.38) |
N4/1
|
66
(1.25) |
Ignition: ON
|
4 - 5.5 V |
Wiring,
16.1 ,
EA/CC/ISC control module (N4/1). |
16.1 |
|
Closed throttle position
switch signal |
79 (1.38) |
N4/1
|
50 (1.9) |
Ignition: ON
Accelerator pedal position:
Closed throttle
Slowly depress accelerator pedal until switching point occurs.
|
<1 V
1.0 - 2.25 V |
Wiring,
Closed throttle position
switch (S29/3).
16.2 |
16.2 |
|
Closed throttle position switch resistance |
50 (1.9) |
N4/1
|
66 (1.25) |
Ignition: OFF
Unplug EA/CC/ISC control module (N4/1).
Accelerator pedal position:
Closed throttle
Accelerator pedal depressed
|
> 20 k
900 - 1100 |
Wiring,
Closed throttle position
switch (S29/3). |
17.0 |
|
Starter lock-out/backup lamp switch (S16/3)
Transmission range recognition voltage |
44 (1.3) |
N4/1
|
45 (1.4) |
Ignition: ON
Transmission range:
P
R
N
D
3
2
|
1.0 V
0.3 V
4.0 V
3.5 V
2.5 V
1.8 V
(± 10%)
|
Wiring,
Starter lock-out/backup lamp
switch (S16/3),
17.1
EA/CC/ISC control module (N4/1). |
17.1 |
|
Resistance |
44 (1.3) |
N4/1
|
45 (1.4) |
Ignition: OFF
Unplug EA/CC/ISC control module (N4/1).
Transmission range:
P
R
N
D
3
2
|
1400
294
28000
11300
5900
3100
(± 10%)
|
Wiring,
Starter lock-out/backup lamp
switch (S16/3).
|
18.0 |
|
EA/CC/ISC control
module (N4/1)
A/C compressor signal |
79 (1.38) |
N4/1
|
57 (1.16) |
Engine: Start
Accelerator pedal position:
Closed throttle
Switch on climate control (A/C compressor) and set temperature wheel to "MIN".
|
<1 V
9 - 14 V |
Wiring,
Base module (N16/1),
DM, Chassis and Drivetrain, Vol. 1, section 1.1. |
19.0 |
Model 140 only |
EA/CC/ISC control
module (N4/1)
Idle speed increase signal from diode matrix (V2)
(right footwell) |
79 (1.38) |
N4/1
|
73 (1.32) |
Engine: Start
Accelerator pedal position:
Closed throttle
Switch on the the following consumers individually:
Front seat heaters
Rear seat heaters
Rear window defroster
Blower speed setting 3
|
<1 V
11 - 14 V
11 - 14 V
11 - 14 V
11 - 14 V |
Wiring,
Diode matrix (V2)
19.1
|
19.1 |
|
Idle speed increase diode matrix (V2) (right footwell)
Voltage supply |
W15 |
V2
|
3 |
Ignition: OFF
Ignition: ON
|
<1 V
11 - 14 V |
Wiring,
Fuse.
|
20.0 |
|
EA/CC/ISC control
module (N4/1)
Engine speed (TNA) signal from base module (N16/1) |
79 (1.38) |
N4/1
|
75 (1.34) |
Engine: Start
Accelerator pedal position:
Closed throttle
|
6 - 12 V~ |
Wiring,
Base module (N16/1),
DM, Chassis and Drivetrain, Vol. 1, section 1.1.
|
21.0 |
|
Left front axle vehicle speed
sensor (L6/1)
Speed signal |
79 (1.38) |
N4/1
|
56
(1.15) |
Lift front of vehicle.
Ignition: ON
Turn left front wheel by hand. |
4 - 8 V~ |
Wiring,
L6/1,
ABS/ASR control module (N30/1),
DM, Chassis and Drivetrain,
Volume 2, section 5.2.
Note:
Upon completion of test, erase DTC's from ABS/ASR control module (N30/1) memory.
|
22.0 |
|
Left rear axle vehicle speed
sensor (L6/3)
Speed signal |
79 (1.38) |
N4/1
|
53 (1.12) |
Lift rear of vehicle.
Ignition: ON
Turn left rear wheel by hand. |
4 - 8 V~ |
Wiring,
L6/3,
N30/1,
DM, Chassis and Drivetrain, Vol. 2, section 5.2.
Note:
Upon completion of test, erase DTC's from ABS/ASR control module (N30/1) memory.
|
23.0 |
|
EA/CC/ISC control
module (N4/1)
Fuel safety shut-off signal to right LH-SFI control
module (N3/3)
|
79 (1.38) |
N4/1
|
48 (1.7) |
Ignition: ON
|
2 - 11 V
(value jumps). |
Wiring,
Right EA/CC/ISC actuator (M16/3),
N4/1 |
24.0 |
|
EA/CC/ISC control
module (N4/1)
Fuel safety shut-off signal to left LH-SFI control module (N3/2) |
79 (1.38) |
N4/1
|
68 (1.27) |
Ignition: ON
|
2 - 11 V
(value jumps). |
Wiring,
Left EA/CC/ISC actuator (M16/4),
N4/1 |
25.0 |
|
EA/CC/ISC control
module (N4/1)
Closed throttle position recognition signal to right
LH-SFI control module (N3/3)
|
79 (1.38) |
N4/1
|
65 (1.24) |
Ignition: ON
Closed throttle position
Accelerator pedal applied |
4.8 V
5.5 V |
Wiring,
N4/1 |
26.0 |
|
EA/CC/ISC control
module (N4/1)
Idle speed recognition signal to left LH-SFI control
module (N3/2)
|
79 (1.38) |
N4/1
|
64 (1.23) |
Ignition: ON
Accelerator pedal position:
Closed throttle
Accelerator pedal depressed
|
4.8 V
5.5 V |
Wiring,
EA/CC/ISC control module (N4/1). |
27.0 |
|
Serial data bus (CAN) |
"L" |
N4/1x1
|
"H" |
Ignition: OFF
EA/CC/ISC control module (N4/1) unplugged.
Measure resistance at connector (see Figure 9).
|
55 - 65 |
Wiring,
LH-SFI control module (N3/2 or N3/3),
DM, Engine, Vol. 2, section 3.2,
Ignition control module (N1/4 or N1/5),
DM, Engine, Vol. 2, section 5.3,
ABS/ASR control module (N30/1),
DM, Chassis and Drivetrain, Vol. 2, section 5.2.
|