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Diagnostic Manual, Engines, Volume 4

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LOCATION:    9.2 ME - SFI (ME2.1)   >  32 Hydraulic Test Program - Test (Fuel System Pressure and Internal Leakage Test)


Hydraulic Test Program - Test (Fuel System Pressure and Internal Leakage Test)

Test scope Test connection Test condition Nominal value Possible cause/remedy 1)
1.0   Fuel pressure at idle
(with vacuum)
Pressure gauge connected to test connection. Engine: at Idle
Valve on pressure gauge closed.
3.2 - 3.6 bar Check fuel pumps 34 ,
Diaphragm pressure regulator.
2.0   Fuel pressure at idle
(without vacuum)
Pressure gauge connected to test connection. Engine: at Idle
Disconnect vacuum hose from diaphragm pressure regulator.
3.7 - 4.2 bar Diaphragm pressure regulator.
3.0   Fuel system leakage Pressure gauge connected to test connection. Engine: OFF


After 30 minutes
> 3.0 bar


> 2.5 bar
If the pressure drops quickly, replace check valve in fuel pumps.

If the pressure drops slowly, check injectors 36 ,
Replace diaphragm pressure regulator or O-rings on diaphragm pressure regulator.
1) Observe Preparation for Test, see 31 .