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Diagnostic Manual, Engines, Volume 4
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LOCATION:
9.5 ME - SFI (ME1.0)
> 32 Hydraulic Test Program - Test (Fuel System Pressure and Internal Leakage Test)
Hydraulic Test Program - Test (Fuel System Pressure and Internal Leakage Test)
Test scope
Test connection
Test condition
Nominal value
Possible cause/Remedy
1)
1.0
Fuel pressure at idle
(with vacuum)
Pressure gauge connected to test connection.
Engine:
at Idle
Valve on pressure gauge closed.
3.2 - 3.6 bar
Check fuel pumps
33
,
Replace diaphragm pressure regulator.
2.0
Fuel pressure at idle
(without vacuum)
Pressure gauge connected to test connection.
Engine:
at Idle
Disconnect vacuum hose from diaphragm pressure regulator.
3.7 - 4.2 bar
Replace diaphragm pressure regulator.
3.0
Fuel system leakage
Pressure gauge connected to test connection.
Engine:
OFF
After 30 minutes
> 3.0 bar
> 2.5 bar
If the pressure drops quickly, replace check valve in fuel pumps.
If the pressure drops slowly, check injectors
36
,
Replace diaphragm pressure regulator or O-rings on diaphragm pressure regulator.
1) Observe Preparation for Test, see
31
.