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Volume 3

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LOCATION:    11.3 Roadster Soft Top (RST), Roll Bar (RB) (Manual Deployment)   >   23 Electrical Test Program - Test


Electrical Test Program - Test

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0

Voltage supply
Circuit 30



4


11


7

N52
X1






1


8


5

 


11 - 14 V


11 - 14 V


11 - 14 V
Wiring.
2.0
Voltage supply
Circuit 15, 31 (low voltage)

Up to 9/95



4
N52
X1



2
Ignition: ON 11 - 14 V Wiring,
2.1
2.1
Voltage supply
Circuit 31

As of 9/95



47
N52
X2



+
  11 - 14 V Wiring.
3.0



Control signal to RST/RB hydraulic unit (A7/5)





N52
X2
54
Ignition: ON


Move power soft top switch (S84) toward Open or Close.
0 - 1 V


11 - 14 V

Hydraulic unit runs.
18.0,
N52.

3.1,
3.2,
3.3,
Wiring.
3.1
Activation of RST/RB hydraulic unit relay (A7/5k1)
5
A7/5x1

6
Ignition: OFF
Unplug connector A7/5x1.
Ignition: ON

Move power soft top switch (S84) toward Open or Close.


0 - 1 V



11 - 14 V
Power soft top switch (S84),
Wiring,
Power soft top control
module (N52).
3.2
RST/RB hydraulic unit
motor (A7/5m1)
Voltage supply

1
A7/5x1

4
Unplug connector A7/5x1. 11 - 14 V Wiring.
3.3
RST/RB hydraulic unit
motor (A7/5m1)

1
A7/5x1

4
Unplug connector A7/5x1. Remove relay A7/5k1. Bridge sockets 1 and 3 of relay connector A7/5k1.
0.1 - 1.5 A7/5m1 (SMS, Job No. 77-350).

4.0
Right soft top cover "locked" switch (A25s2)
Voltage supply






N52
X2
7
Power soft top control
module in diagnostic
mode, see 22.
Soft top compartment
cover:
locked

unlocked








0 - 1 V

11 - 14 V
4.1,
N52.
4.1
A25s2
Resistance






N52
X2
7
Ignition: OFF
Disconnect test cable from N52.
Soft top compartment
cover:
locked

unlocked






0 - 5

>20 k
A25s2 (SMS, Job No. 77-440),
Wiring.
5.0
Left soft top fabric bow "locked" switch (A22s2)
Voltage supply






N52
X2
28
Power soft top control
module in diagnostic
mode, see 22.
Fabric bow:
locked

unlocked






0 - 1 V

11 - 14 V
5.1,
N52.
5.1
A22s2
Resistance






N52
X2
28
Ignition: OFF
Disconnect test cable from
N52.
Fabric bow:
locked

unlocked





0 - 5

>20 k
A22s2 (SMS, Job No. 77-445),
Wiring.
6.0
Right soft top bow "locked" switch (A23s2)
Voltage supply




N52
X2
45
Power soft top control
module in diagnostic
mode, see 22.
Fabric bow:
locked

unlocked




0 - 1 V

11 - 14 V
6.1,
N52.
6.1
A23s2
Resistance






N52
X2
45
Ignition: OFF
Disconnect test cable from N52.
Fabric bow:
locked

unlocked




0 - 5

>20 k
A23s2 (SMS, Job No. 77-445),
Wiring.
7.0
Left soft top bow "closed"
switch (A22s1)
Voltage supply






N52
X2
8
Power soft top control
module in diagnostic
mode, see 22.
Fabric bow:
closed

raised






0 - 1 V

11 - 14 V
7.1,
N52.
7.1
A22s1
Resistance






N52
X2
8
Ignition: OFF
Disconnect test cable from N52.
Fabric bow:
closed

raised




0 - 5

>20 k
Wiring,
A22s1 (SMS, Job No. 77-445),
A/C pushbutton control
module (N22),
8.0
Left front soft top "locked"
switch (S84/1)
Voltage supply




N51

N52
X2
30
Power soft top control
module in diagnostic
mode, see 22.
Soft top:
locked in front

unlocked in front






0 - 1 V

11 - 14 V
8.1,
N52.
8.1
S84/1
Resistance






N52
X2
30
Ignition: OFF
Disconnect test cable from N52.
Soft top:
locked in front

unlocked in front




0 - 5

>20 k
S84/1 (SMS, Job No. 77-330),
Wiring.
9.0
Right front soft top "locked" switch (S84/2)
Voltage supply






N52
X2
11
Power soft top control
module in diagnostic
mode, see 22.
Soft top:
locked in front

unlocked in front






0 - 1 V

11 - 14 V
9.1,
N52.
9.1
S84/2
Resistance






N52
X2
11
Ignition: OFF
Disconnect test cable from N52.
Soft top:
locked in front

unlocked in front




0 - 5

>20 k
S84/2 (SMS, Job No. 77-330),
Wiring.
10.0
Soft top compartment "open" switch (S84/5)
Voltage supply






N52
X2
26
Power soft top control
module in diagnostic
mode, see 22.
Soft top compartment
cover:
open

closed








0 - 1 V

11 - 14 V
10.1,
N52.
10.1
S84/5
Resistance






N52
X2
26
Ignition: OFF
Disconnect test cable from
N52.
Soft top compartment
cover:
open

closed







0 - 5

>20 k
S84/5 (SMS, Job No. 77-405),
Wiring.
11.0
Soft top fabric bow "raised" switch (S84/6)
Voltage supply






N52
X2
44
Power soft top control
module in diagnostic
mode, see 22.
Fabric bow:
raised

lowered, locked






0 - 1 V

11 - 14 V
11.1,
N52.
11.1
S84/6
Resistance






N52
X2
44
Ignition: OFF
Disconnect test cable from N52.
Fabric bow:
raised

lowered




0 - 5

>20 k
Wiring,
S84/6 (SMS, Job No. 77-435).
12.0
Soft top "open"
switch (soft top in compartment) (S84/3)
Voltage supply






N52
X2
46
Power soft top control
module in diagnostic
mode, see 22.
Soft top:
in compartment

raised






0 - 1 V

11 - 14 V
12.1,
N52.
12.1
S84/3
Resistance






N52
X2
46
Ignition: OFF
Disconnect test cable from N52.
Soft top:
in compartment

raised




0 - 5

>20 k
Wiring,
S84/3 (SMS, Job No. 77-425).
13.0
Soft top "closed"
switch (S84/4)
Voltage supply






N52
X2
29
Power soft top control
module in diagnostic
mode, see 22.
Soft top:
closed

in compartment






0 - 1 V

10 - 12 V
13.1,
N52.
13.1
S84/4
Resistance






N52
X2
29
Ignition: OFF
Disconnect test cable from N52.
Soft top:
closed

in compartment




Approx. 33
>20 k
S84/4,
Wiring.
14.0

RB "retracted"
switch (S83/1)
Voltage supply






N52
X2
4
Power soft top control
module in diagnostic
mode, see 22.
Roll bar:
lowered

raised






0 - 1 V

11 - 14 V
14.1,
N52.
14.1
S83/1
Resistance






N52
X2
4
Ignition: OFF
Disconnect test cable from N52.
Roll bar:
lowered

raised




0 - 5

>20 k
Wiring,
S83/1 (SMS, Job No. 77-400).
15.0
Left front window "down" limit switch (S21/9) 1)
Voltage supply






N52
X2
23
Ignition: ON
Left front window:
down

up



0 - 1 V

11 - 14 V
15.1,
N52.
15.1
S21/9
Resistance






N52
X2
23
Ignition: OFF
Disconnect test cable from N52.
Left front window:
down

up





0 - 5

>20 k
Wiring,
S21/9.
16.0
Right front door "window down" limit
switch (S21/8) 1)
Voltage supply






N52
X2
40
Ignition: ON
Right front window:
down

up


0 - 1 V

11 - 14 V
16.1,
N52.
16.1
S21/8
Resistance






N52
X2
40
Ignition: OFF
Disconnect test cable from N52.
Right front window:
down

up





0 - 5

>20 k
Wiring,
S21/8.
17.0
RB control module (N53)
Voltage supply
up to 9/95



















N52
X2
9


N52
X2
47
Ignition: ON > 2.4 V








> 2.4 V
Wiring,
Fault in RB system (DM, Body & Access., Vol. 5, section 19.2),
N53 (SMS, Job No. 91-840).
18.0
Power soft top
switch (S84)
Voltage supply

















N52
X2
39


N52
X2
22
Ignition: ON

Press S84 towards close


Ignition: ON

Press S84 towards open
11 - 14 V


0 - 1 V


11 - 14 V


0 - 1 V
18.1,
N52.
18.1
S84
Resistance






N52
X2
39
Disconnect test cable from N52.
S84 in rest position

Press S84 towards close



>20 k

0 - 5
Wiring,
18.2,
S84.
18.2
S84
Resistance






N52
X2
22
S84 in rest position

Press S84 towards open
>20 k


0 - 5
Wiring,
S84.
19.0
RB switch (manual operation) (S83)
Voltage supply

















N52
X2
3

N52
X2
38
Ignition: ON

Press S83 towards raise


Ignition: ON

Press S83 towards lower
11 - 14 V


0 - 1 V


11 - 14 V

0 - 1 V
19.1,
Wiring,
N52.
19.1
S83
Resistance





















N52
X2
3




N52
X2
38
Disconnect test cable from N52.
S83 in rest position

Press S83 towards raise


S83 in rest position

Press S83 towards lower



>20 k


0 - 5


>20 k


0 - 5
Wiring,
S83.
20.0
Left front power window motor (M10/3)
Voltage supply
control module



7
N52
X1



5
Ignition: OFF 11 - 14 V Wiring.
21.0
Right front power window motor (M10/4)
Voltage supply
control module



11
N52
X1



8
Ignition: OFF 11 - 14 V Wiring.
22.0

VSS





N52
X2
27
Ignition: ON
Rotate left front wheel (approx. 1 rev./sec.)
2.5 - 4.0 V Wiring,
N30, N30/1, N47/1 or N47/2,
N52.
23.0

VSS signal status





N52
X2
10
Drive vehicle:
< 5 mph

> 5 mph

3.125 Hz

25.00 Hz
Wiring,
N30, N30/1, N47/1 or N47/2.
24.0
Left front power window switch (S21/1)
Voltage supply



















N52
X2
21


N52
X2
20
Ignition: ON

11 - 14 V






11 - 14 V
Wiring,
24.1,
N52.
24.1
S21/1 close,
Lower limit stop control
Resistance






N52
X2
21
Ignition: OFF
Disconnect test cable from N52.
Push switch (S21/1) back to second detent and then forward.
>20 k



0 - 1
Wiring,
24.2,
S21/1.
24.2
S21/1 open,
Resistance






N52
X2
20
Ignition: OFF
Disconnect test cable from N52.
Push switch (S21/1) back to first and second detent.
>20 k



0 - 1
Wiring,
S21/1.
25.0
Right front power window switch (S21/2)
Voltage supply

















N52
X2
2


N52
X2
1
Ignition: ON 11 - 14 V Wiring,
25.1,
N52.
25.1
S21/2 close,
Lower limit stop control
Resistance






N52
X2
2
Ignition: OFF
Disconnect test cable from N52.
Push switch (S21/2) back to second detent and then forward.
>20 k



0 - 1
Wiring,
25.2,
S21/2.
25.2
S21/2 open,
Resistance






N52
X2
1
Ignition: OFF
Disconnect test cable from N52.
Push switch (S21/2) back to first and second detent.
>20 k



0 - 1
Wiring,
S21/2.
26.0
Left front power window motor (M10/3)
Voltage supply to motor



6






3
N52
X1



N52
X1



3






6
Ignition: ON
Switch (S21/1) in:
rest position

open


close



0 - 1 V

11 - 14 V


11 - 14 V
Wiring,
26.1,
N52.
26.1
M10/3
Resistance



3






4
N52
X1



N52
X1



6






6
Ignition: OFF
Disconnect test cable from N52.


0.5 - 2.0




>20 k
Wiring,
26.2,
M10/3 (SMS, Job No. 82-600).
26.2
M10/3
Switch circuit 2)



50
N52
X2



52
Ignition: ON 11 - 14 V Wiring,
26.3,
N52.
26.3
M10/3
Switch circuit session 2)
M10/3x2


2


M10/3x2

3







N52
X2
14

N52
X2
15
Ignition: OFF
Disconnect test cable from N52.



Disconnect M10/3x2 from M10/3.


< 1




< 1
Wiring,
26.4.
26.4
M10/3
Switch circuit 2)
Short to circuit 31







N52
X2





14


15
Ignition: OFF
Disconnect test cable from N52.
Disconnect M10/3x2 from M10/3.


>20 k

>20 k
Wiring,
26.5.
26.5
M10/3
Switch circuit 2)
Short



15


50


52


50


52
N52
X2












14


14


14


15


15
Ignition: OFF
Disconnect test cable from N52.
Disconnect M10/3x2 from M10/3.



>20 k


>20 k


>20 k


>20 k


>20 k
Wiring.
27.0
Right front power window motor (M10/4)
Voltage supply to motor



10




9
N52
X1



9




10
Ignition: ON
Switch (S21/2) in:
rest position

open


close



0 - 1 V

11 - 14 V


11 - 14 V
Wiring,
27.1,
N52.
27.1
M10/4
Resistance



9


4
N52
X1






10


10
Ignition: OFF
Disconnect test cable from N52.


0.5 - 2.0


>20 k
Wiring,
27.2,
M10/4 (SMS, Job No. 82-600).
27.2
M10/4
Switch circuit 2)



51
N52
X2



53
Ignition: ON 10 - 14 V Wiring,
27.3,
N52.
27.3
M10/4
Switch circuit session 2)

M10/4x2

2


M10/4x2

3







N52
X2
33

N52
X2
34
Ignition: OFF
Disconnect test cable from N52.
Disconnect M10/4x2 from M10/4.


< 1




< 1
Wiring,
27.4.
27.4
M10/4
Switch circuit 2)
Short to circuit 31






N52
X2





33

34
Ignition: OFF
Disconnect test cable from N52.
Disconnect M10/4x2 from M10/4.


>20 k

>20 k
Wiring,
27.5.
27.5
M10/4
Switch circuit 2)
Short



34


51


53


51


53
N52
X2












33


33


33


34


34
Ignition: OFF
Disconnect test cable from N52.
Disconnect M10/4x2 from M10/4.



>20 k


>20 k


>20 k


>20 k


>20 k
Wiring.
28.0
Power soft top switch indicator lamp (S84)
-
Ignition: ON


Indicator lamp in S84 momentarily illuminates.
Wiring,
S84,
N52.
29.0
Left power soft top valve block, soft top compartment cover "open"/soft top compartment cover lock "open" valve (Y55/1y4)
Voltage supply






N52
X2
37
Ignition: OFF
Operate soft top compartment cover by pressing switch (S84):
unlock, open

close, lock






11 - 14 V

0 - 1 V
29.1,
Wiring,
N52.
29.1
Y55/1y4
Resistance






N52
X2
37
Disconnect test cable from N52. 5 - 15 Wiring,
Y55/1y4.

Nominal values are okay:
Check Y55/1y4 for mechanical binding.
30.0
Right power soft top valve block, soft top "open"/front lock "open" valve (Y56/1y1)
Voltage supply






N52
X2
19
Ignition: ON
Operate soft top by pressing switch (S84):
unlock front

close, lock front



11 - 14 V

0 - 1 V
30.1,
Wiring,
N52.
30.1
Y56/1y1
Resistance






N52
X2
19
Disconnect test cable from N52.
5 - 15 Wiring,
Y56/1y1.

Nominal values are okay:
Check Y56/1y1 for mechanical binding.
31.0
Left power soft top valve block, soft top "closed" /fabric bow lock "closed" valve (Y55/1y1)
Voltage supply






N52
X2
36
Ignition: ON
Operate soft top by pressing switch (S84):
close

open

Operate rear locks using switch (S84) to:
unlock

lock




11 - 14 V

0 - 1 V




11 - 14 V

0 - 1 V
31.1,
Wiring,
N52.
31.1
Y55/1y1
Resistance






N52
X2
36
Disconnect test cable from N52.
5 - 15 Wiring,
Y55/1y1.

Nominal values are okay:
Check Y55/1y1 for mechanical binding.
32.0
Left power soft top valve block, fabric bow "open" /soft top compartment cover"closed" valve (Y55/1y3)
Voltage supply






N52
X2
18
Ignition: ON
Operate fabric bow by
pressing switch (S84):
raise

lower

Operate soft top
compartment cover using
switch (S84) to:
close

open





11 - 14 V

0 - 1 V





11 - 14 V

0 - 1 V
32.1,
Wiring,
N52.
32.1
Y55/1y3
Resistance






N52
X2
18
Disconnect test cable from N52.
5 - 15 Wiring,
Y55/1y3.

Nominal values are okay:
Check Y55/1y3 for mechanical binding.
33.0
Left power soft top valve block, fabric bow "closed" valve (Y55/1y2)
Voltage supply






N52
X2
55
Ignition: ON
Operate fabric bow by pressing switch (S84):
lower

raise




11 - 14 V

0 - 1 V
33.1,
Wiring,
N52.
33.1
Y55/1y2
Resistance






N52
X2
55
Disconnect test cable from N52.
5 - 15 Wiring,
Y55/1y2.

Nominal values are okay:
Check Y55/1y2 for mechanical binding.
34.0
Right power soft top valve block, RB "lower" valve (Y56/1y2)
Voltage supply






N52
X2
54
Ignition: ON
Operate soft top switch (S84) or RB switch (S83)
0 - 1 V

11 - 14 V

34.1,
Wiring,
N52.
34.1
Y56/1y2
Resistance






N52
X2
54
Disconnect test cable from N52.
5 - 15 Wiring,
Y56/1y2.

35.0
Right power soft top valve block, RB "raise"
valve (Y56/1y3)
Voltage supply






N52
X2
17
Ignition: ON
Operate roll bar by pressing switch (S84) or switch (S83):
raise

lower





11 - 14 V

0 - 1 V
35.1,
Wiring,
N52.
35.1
Y56/1y3
Resistance






N52
X2
17
Disconnect test cable from N52.
5 - 15 Wiring,
Y56/1y3.

Nominal values are okay:
Check Y56/1y3 for mechanical binding.
36.0


RST/RB hydraulic unit, overload protection thermocouple (A7/5b1)
Pump temperature signal



49
N52
X2



48
Ignition: OFF
Disconnect test cable from N52.
Pump temperature: 25 °C

Pump temperature: 85 °C

Pump temperature: 120 °C




220 k


25 k



10 k
A7/5.
37.0
Left door actuator (S47),right door actuator (S48), trunk lid lock actuator (S49)

Up to 9/95


6







N52
X2


6
Disconnect ATA control module (N26).
Lock/unlock vehicle via central locking:
locked

unlocked






< 1V

11 - 14 V
S47,
S48,
S49,
CL/vacuum supply pump (M14/1),
Wiring.
37.1
Left door actuator (S47),right door actuator (S48), trunk lid lock actuator (S49)

As of 9/95



31








N52
X2



31
Disconnect ATA control module (N26).
Lock/unlock vehicle via central locking:
locked

unlocked






< 1V

11 - 14 V
S47,
S48,
S49,
CL/vacuum supply pump (M14/1),
Wiring.
38.0
Left door switch group (S86), right door ATA/CF microswitch (S87s1),
trunk lid ATA/CF
microswitch (S88s1)

Up to end of Model Year 1995






N52
X2
31
Ignition: OFF
Switches (S86, S87s1 and S88s1) in: rest position

S86: locked

S87s1: locked

S88s1: locked




11 - 14 V

0 - 1 V

0 - 1 V

0 - 1 V
38.1,
Wiring,
M14/1,
N52,
N26,
RCL control module (N54).
38.1
S86, S87s1, S88s1

Up to end of Model Year 1995






N52
X2
31
Ignition: OFF
Remove N52 from socket box.
Disconnect connectors from M14/1, N26 and N54.

Switches (S86, S87s1 and S88s1) in: rest position

S86: locked

S87s1: locked

S88s1: locked










> 20 k


< 10

< 10

< 10
Wiring,
S86,
S87s1,
S88s1.
38.2
Lock switch signal from RCL control module (N54)

As of start of Model Year 1996


+
N52
X2
6
Ignition: OFF
Operate central locking system with infrared remote control or master key

Lock and hold

Unlock and hold







11 - 14 V

11 - 14 V
Wiring,
RCL control module (N54),
Pneumatic supply pump (M14/1),
N52,
ATA control module (N26)
39.0
Warning buzzer (E15h1) in dome lamp (E15)  
Drive vehicle with soft top or hard top closed, fabric bow unlocked. Warning buzzer sounds Wiring,
E15h1,
N52.
40.0
Left front door, rotary tumbler microswitch (S86s2)
only with short-stroke power window control



N52
X2



23
Ignition: ON
Left door
open

close


0 - 1 V

11 - 14 V
Wiring,
S86s2,
N52.
41.0
Right front door switch group, rotary tumbler microswitch (S87s2)
only with short-stroke power window control



N52
X2



40
Ignition: ON
Right door
open

close


0 - 1 V

11 - 14 V
Wiring,
S87s2,
N52.
42.0
RB switch (S83)
Warning lamp
Voltage supply



24
N52
X2



+
Ignition: ON 11 - 14 V
Measurable for approx. 1 second
Wiring,
N52.
1) Up to 12/94
2) As of 12/94.