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Diagnostic Manual, Climate Control, Volume 1

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LOCATION:    3.3 Air Conditioning (A/C)    >   23 Electrical Test Program - Test


Electrical Test Program - Test

Test step DTC Test scope
Test connection
Test condition
Nominal value
Possible cause/Remedy
1.0   A/C pushbutton control module (N22)
Voltage supply
Circuit 30


19
N22



8
on right connector (2). 11-14 V Wires,
Circuit 31,
1.1
1.1   Circuit 30

N22




8
  11-14 V Wires.
2.0   Voltage supply, circuit 15

19
N22




9
on right connector (2).
Ignition: ON
11-14 V Wires.
3.0   Voltage supply, circuit 15x

N22




11
on left connector (1).
Ignition: ON
11-14 V Wires.
4.0


In-car temperature sensor with aspirator blower (B10/4)
Resistance


19
N22



20
Ignition: OFF
on left connector (1).
Disconnect N22 from .
oC k
10 19.0 - 21.0
20 11.9 - 13.0
30 7.7 - 8.4
45 4.2 - 4.6
Wires,
B10/4.
5.0


Outside temperature
sensor (B10/5)
Resistance


19
N22



21
Ignition: OFF
on left connector (1).
Disconnect N22 from .
oC k
10 5.2 - 5.8
20 3.2 - 3.6
30 2.0 - 2.3
45 1.1 - 1.25
Wires,
B10/5.
6.0


Evaporator temperature sensor (B10/6)
Voltage


19
N22




22
on left connector (1).
Ignition: ON
oC V
0 3.7 - 4.1
10 3.1 - 3.5
20 2.6 - 3.0
30 2.0 - 2.4
45 1.4 - 1.8
Wires,
6.1 ,
A/C pushbutton control
module (N22).
6.1   Resistance

19
N22



22

Ignition: OFF
on left connector (1).
Disconnect N22 from .
oC k
0 7.3 - 10.0
10 4.2 - 6.0
20 2.8 - 3.9
30 1.7 - 2.6
45 1.0 - 1.5
Wires,
B10/6.
7.0


Heater core temperature sensor (B10/1)
Resistance


19
N22



23
Ignition: OFF
on left connector (1).
Disconnect N22 from .
oC k
10 19.0 - 21.2
20 11.9 - 13.2
30 7.7 - 8.4
45 4.2 - 4.6
Wires,
B10/1.
8.0


ECT sensor (B10/8)
Resistance


19
N22



24
Ignition: OFF
on left connector (1).
Disconnect N22 from .
oC k
20 5.0 - 8.0
60 1.0 - 1.5
85 0.46 - 0.65
100 0.3 - 0.4
120 0.19 - 0.22
Wires,
B10/8.
9.0


Refrigerant pressure
sensor (B12)
Voltage

 

19

N22



16
on left connector (1).
Ignition: ON
bar V
2 0.5 - 0.75
10 1.4 - 1.8
18 2.4 - 2.8
28 3.5 - 4.0
Wires,
B12,
9.1
9.1   Voltage supply

 

19

N22

 

7

on left connector (1).
Ignition: ON
4.75 - 5.25 V Wires,
B12,
A/C pushbutton control
module (N22).
10.0   Diagnostic signal output

 

N22

 

18

Ignition: ON
on left connector (1).
11 - 14 V Wires,
A/C pushbutton control
module (N22).
11.0


Auxiliary fan (M4), stage 1

 


 

 


1

 




N22








B10/8




N22


 

16

 




2

 

 


16

on right connector (2).

Ignition: ON


Ignition: OFF
Unplug engine coolant temperature sensor (B10/8).


Set resistance to 310




Ignition: ON


11 - 14 V
M4: OFF






M4: ON in stage 1




< 1 V
Wires,
N22,
11.1
11.1   Auxiliary fan (M4), stage 1

 

 










2/5



1











K9


K9


R15

 

 

 

 



2/5


2/1


2

Ignition: OFF
Unplug ECT sensor (B10/8).

B10/8
1 2

Set resistance to 310
Unplug auxiliary fan relay module (K9).

Ignition: ON


Ignition: ON


Ignition: OFF










6.5 - 7.5 V


2.5 - 3.5 V


< 1










Wires.


Wires,
Auxiliary fan preresistor (R15).

R15,
Auxiliary fan relay module (K9).
12.0


Auxiliary fan (M4), stage 2











1




N22







B10/8



N22




7






2





7

on right connector (2).

Ignition: ON


Ignition: OFF
Unplug ECT sensor (B10/8).


Set resistance to 250 .




Ignition: ON


11 - 14 V
M4: OFF





M4: ON in stage 2




< 1 V
12.1
12.1   Auxiliary fan, stage 2
K9

1
Ignition: OFF
Unplug auxiliary fan relay module (K9).
Ignition: ON



11 - 14 V
Wires,
K9,
12.2
12.2   Auxiliary fan, stage 2
2/1
K9

2/5
Ignition: OFF
Unplug auxiliary fan relay module (K9).

< 1
Wires,
Auxiliary fan preresistor (R15).
13.0



Gasoline engine only!
Engine rpm increase

 

N22

 

10

on right connector (2).
Ignition: ON

Press pushbutton
< 1 V


9 - 14 V
Wires,
A/C pushbutton control
module (N22).
14.0


Auxiliary coolant pump (M13)

 

N22

 

12

on right connector (2).
Ignition: ON
Set temperature selector wheel to:
" Red " detent

Set temperature selector wheel to:
" Blue " detent




< 1 V



11 - 14 V
14.1 ,
Wires,
N22.
14.1   Auxiliary coolant pump (M13)
Resistance

2/1
M13

2/2
Ignition: OFF
Unplug connector from M13.
2 - 4 M13.
15.0


Duovalve (Y21)

N22



21
on right connector (2).
Ignition: ON
Press pushbutton:

to display
to display




11 - 14 V
< 1 V
Wires,
15.1 ,
A/C pushbutton control
module (N22).
15.1   Duovalve (Y21)

 

18

N22


 

21

Ignition: OFF
Disconnect N22 from .
10 - 18 Y21.
16.0   Blower regulator (A32n1) control

 

N22

 

1

on right connector (2).
Ignition: ON

Stage 1
2
3
4






0.8 - 1.2 V
1.8 - 2.2 V
2.7 - 3.3 V
> 5 V



A/C system blower unit (A32).
17.0
A/C compressor (A9) activation

 

19

N22

 

25

on right connector (2).
Engine: At Idle
A/C compressor:
A/C compressor:


< 1 V
11 - 14 V
Wires,
17.1 ,
A/C pushbutton control
module (N22).
17.1   A/C compressor cut-out

 

25

N22

 

9

on right connector (2).
Engine: At Idle
Reading Sensor Values
12
LED display:




> 720 rpm
(> )
Wires,
17.2
17.2   A/C compressor rpm
sensor (A9l1)

 

27

N22

 

26

Disconnect N22 from .

on left connector (1).


200 - 350
Wires,
A/C compressor rpm sensor (A9l1).
18.0   Not applicable for U.S. version vehicles
 

 

 

 

 

 

 

 

 

 

 

19.0



Switchover valve block (Y11/3), diverter flap

 

15

N22

 

18

on right connector (2).
Ignition: ON
Display "
< 1 V Wires,
19.1
19.1   Switchover valve block (Y11/3), diverter flap

 

15

N22

 

18

Disconnect N22 from . 45 - 65 Wires,
A/C pushbutton control
module (N22).
20.0



Switchover valve block (Y11/3), tempering flap

 

6

N22

 

18

on right connector (2).
Ignition: ON
Display "
11 - 14 V Wires,
20.1
20.1   Switchover valve block (Y11/3), valve for blend air flap

 

6

N22


 

18

Disconnect N22 from . 45 - 65 Wires,
N22.
21.0



Switchover valve block (Y11/3), fresh/recirculating air flap, long stroke (80%)

 

5

N22

 

18

on right connector (2).
Ignition: ON
< 1 V Wires,
21.1
21.1   Switchover valve block (Y11/3), fresh/recirculating air flap, long stroke (80%)

 

5

N22

 

18

Disconnect N22 from . 45 - 65 Wires,
A/C pushbutton control
module (N22).
22.0



Switchover valve block (Y11/3), fresh/recirculating air flap, short stroke (20%)

 

4

N22

 

18

on right connector (2).
Ignition: ON
< 1 V Wires,
22.1
22.1   Switchover valve block (Y11/3), fresh/recirculating air flap, short stroke (20%)

 

4

N22

 

18

Disconnect N22 from . 45 - 65 Wires,
N22.
23.0



Switchover valve block (Y11/3), footwell flap, long stroke (80%)

 

14

N22

 

18

on right connector (2).
Ignition: ON
11 - 14 V Wires,
23.1
23.1   Switchover valve block (Y11/3), footwell flap, long stroke (80%)

 

14

N22


 

18

Disconnect N22 from . 45 - 65 Wires,
A/C pushbutton control
module (N22).
24.0



Switchover valve block (Y11/3), footwell flap, short stroke (20%)

 

13

N22

 

18

on right connector (2).
Ignition: ON
11 - 14 V Wires,
24.1
24.1   Switchover valve block (Y11/3), footwell flap, short stroke (20%)

 

13

N22


 

18

Disconnect N22 from . 45 - 65 Wires,
N22.
25.0



Switchover valve block (Y11/3), defroster flap, long stroke (80%)

 

23

N22

 

18

on right connector (2).
Ignition: ON
11 - 14 V Wires,
25.1
25.1   Switchover valve block (Y11/3), defroster flap, long stroke (80%)

 

23

N22


 

18

Disconnect N22 from . 45 - 65 Wires,
A/C pushbutton control
module (N22).
26.0



Switchover valve block (8 connections, Y11/3), defroster flap, short stroke (20%)

 

22

N22

 

18

on right connector (2).
Ignition: ON
< 1 V Wires,
26.1
26.1   Switchover valve block (Y11/3), defroster flap, short stroke (20%)

 

22

N22

 

18

Disconnect N22 from . 45 - 65 Wires,
N22.
27.0   Engine speed signal (TN)

 

N22


 

25

on left connector (1).
Engine: at Idle
5 - 7.5 V Wires.