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Diagnostic Manual, Climate Control, Volume 1

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LOCATION:    3.6 Air Conditioning (A/C)    >   23 Electrical Test Program - Test


Electrical Test Program - Test



Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0   A/C pushbutton control module (N22)
Voltage supply
Circuit 30


19
N22



8
on right connector

11 - 14 V

Wiring,
Circuit 31,
1.1
1.1   Circuit 30



N22



8


 
11 - 14 V

Wiring.
2.0   Voltage supply
Circuit 15


19
N22



9
on right connector
Ignition: ON

11 - 14 V

Wiring.
3.0   Voltage supply
Circuit 15x



N22



11
on left connector
Ignition: ON

11 - 14 V

Wiring.
4.0
In-car temperature
sensor (B10/4)
with aspirator
Resistance


29
N22



20
Ignition: OFF
on left connector
Disconnect N22 from .

oC k
10 19.0 - 21.0
20 11.9 - 13.0
30 7.7 - 8.4
45 4.2 - 4.6
Wiring,
B10/4
5.0 Evaporator temperature
sensor (B10/6)
Resistance


29
N22



22
Ignition: OFF
on left connector
Disconnect N22 from .

oC k
0 7.3 - 10
10 4.2 - 6.0
20 2.8 - 3.9
30 1.7 - 2.6
45 1.0 - 1.5
Wiring,
B10/6
6.0 Refrigerant temperature sensor (B12/1)
Resistance


29
N22



13
Ignition: OFF
on left connector
Disconnect N22 from .

° C k
20 < 13
40 < 5.5
50 < 3.7
60 < 2.5
70 < 1.8
Wiring,
B12/1
7.0
Heater core temperature sensor (B10/2), left
Resistance


29
N22



23
Ignition: OFF
on left connector
Disconnect N22 from .
oC k
10 19.0 - 21.2
20 11.9 - 13.2
30 7.7 - 8.4
45 4.2 - 4.6
Wiring,
B10/2
8.0
Heater core temperature sensor (B10/3), right
Resistance


29
N22



14
Ignition: OFF
on left connector
Disconnect N22 from .

oC k
10 19.0 - 21.2
20 11.9 - 13.2
30 7.7 - 8.4
45 4.2 - 4.6
Wiring,
B10/3
9.0
ECT sensor (B11/4 or B11/10)
Resistance
(up to MY 1997)


29
N22



24
Ignition: OFF
on left connector
Disconnect N22 from .

oC k
20 5.0 - 8.0
60 1.0 - 1.5
85 .45 - .65
100 .3 - .4
120 .19 - .22
Wiring,
B11/4 or B11/10
10.0
Outside temperature
sensor (B10/5)
Resistance
(up to MY 1997)


29
N22



21
Ignition: OFF
on left connector
Disconnect N22 from .

oC k
10 5.2 - 5.8
20 2.6 - 2.9
30 2.0 - 2.4
45 1.3 - 1.7
Wiring,
B11/4 or B11/10
11.0
Refrigerant pressure
sensor (B12)
Voltage supply



N22



7
on left connector.
Ignition: ON

4.75 - 5.25 V
Wiring,
B12,
N22
12.0   Sun sensor (B32)
Voltage supply



N22



15
on left connector.
Ignition: ON

0 - 4.5 V
Wiring,
N22
13.0   Diagnostic output
Voltage



N22



1
on left connector.
Ignition: ON

11 - 14 V
Wiring,
N22
14.0 Emissions sensor
(B31)
Voltage



N22



12
on left connector.
Ignition: ON

4 - 6 V
Wiring,
N22
15.0 Auxliary fan (M4)
Voltage



N22



16
on right connector
Ignition: ON
Press > 10 secs.
End : ignition OFF



> 2 V
Auxliary fan (M4) on.
Wiring,
N22,
N65
16.0   A/C Pushbutton control module (N22), 12 V output
Voltage


19
N22



28
Ignition: ON
on right connector.

11 - 14 V Wiring,
N22
17.0 Coolant circulation pump (A31m1)
Resistance


20
N22



28
on right connector
Ignition: OFF
Disconnect N22 from .
2 - 4 Wiring,
A31m1
18.0
Left/right duovalve
(A31y1, A31y2)
Resistance



21
A31y1
A31y2




12
Ignition: OFF
on right connector
Disconnect N22 from .
8 - 30 Wiring,
A32
19.0   Blower regulator (A32n1)
Control
Voltage


19
N22



1
on right connector
Ignition: ON

MIN
MA


> 0.7 V


> 0.5 V
Wiring,
A31y1, A31y2
20.0 Switchover valve block (Y11), (15 connections multiplex)
Voltage


19
N22



28
on right connector
Ignition: ON


< 3 V
Wiring.
21.0 A/C compressor (A9) activation
Voltage


19
N22



25
on right connector
Engine: At Idle
A/C compressor:
A/C compressor:


< 1 V
11 - 14 V
Wiring,
N22
22.0
Activated charcoal filter actuator (A32m2)
Resistance


13
N22



22
Ignition: OFF
Disconnect N22
50 - 80 Wiring,
A32m2,
N22
23.0  
Voltage


19
N22



28
on right connector.
Ignition: OFF
Press (illuminates)
11 - 14 V Wiring.
24.0   Warm/cool air
switch (S24/1)
Warm air



N22



4
on left connector.
Ignition: ON
Press
Press and hold warm air button (red): ON
4.75 - 5.25 V

1.5 - 3 V

S24/1: LED " WARM " is illuminated.
Wiring,
S24/1
N22

1.1
24.1   LED
Warm air


4
N22



5
Ignition: ON
S24/1: (warm air) OFF

S24/1: (warm air) ON

< 1 V
LED is OFF

< 6 V
LED is ON
Wiring,
S24/1
N22
25.0   Warm/cool air
switch (S24/1)
Cool air



N22



3
on left connector.
Ignition: ON
Press
Press and hold cool air button (blue): ON

4.75 - 5.25 V


1.5 - 3 V
S24/1: LED " COLD " is illuminated
Wiring,
S24/1
N22/1

1.1
25.1   LED
Cool air


5
N22



4
Ignition: ON
S24/1: (cold air) OFF

S24/1: (cold air) ON

< 1 V LED is OFF
< 6 V LED is ON
Wiring,
S24/1
N22
26.0   Idle speed stabilization

19
N22



10
on left connector.
Engine: at Idle
Press
< 1 V

10 - 12 V
Wiring,
N22
27.0   Left front axle vehicle speed signal (VSS) sensor


N22



17
Raise front vehicle
Ignition: ON
Shift lever: N
Spin left front wheel by hand for > 1 sec.
> 3 V ~ Wiring,
See D.M., Chassis and Drivetrain,
Vol. 2, section 6.2, >23
28.0   Not applicable to U.S version vehicles.
 

 

 

 

 

 

 

 

 

 

 

29.0   Engine RPM


N22




25
Engine: at Idle
on left connector
Gasoline engine:
5 - 7.5 V

Diesel engine:
5 - 0.5 V
Wiring.
30.0   Serial Interface (K1)


N22




10
on left connector
Ignition: ON
< 10 V
Wiring.
31.0   Serial Interface (K2)


N22




10
on right connector
Ignition: ON
> 3 V ~
Wiring.



Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0   Voltage supply, circuit 15


20
N22/3




1
Ignition: ON 11-14 V
Wiring,
1.1
1.1   Voltage supply, circuit 15


N22/3




1
  11-14 V
Wiring.
2.0 Evaporator temperature
sensor (B10/6)


4
N22/3




18
Ignition: OFF
Disconnect N22/3 from .
oC k
0 7.3- 10.0
10 4.2 - 6.0
20 2.8 - 3.9
30 1.7 - 2.6
45 1.0 - 1.5
Wiring,
B10/6,
N22/3
3.0 Left rear heater core temperature sensor (B10/9)
Resistance


4
N22/3




14
Ignition: OFF
Disconnect N22/3 from .
oC k
10 19.0 - 21.2
20 11.9 - 13.2
30 7.7 - 8.4
45 4.2 - 4.6
Wiring,
B10/9,
N22/3
4.0 Right rear heater core temperature
sensor (B10/10)


4
N22/3




16
Ignition: OFF
Disconnect N22/3 from .
oC k
10 19.0 - 21.2
20 11.9 - 13.2
30 7.7 - 8.4
45 4.2 - 4.6
Wiring,
B10/10,
N22/3
5.0   Potentiometer, rear A/C blower speed selector wheel (N22/3)


20
N22/3




11
Ignition: ON
Potentiometer setting:
MIN
(0 not engaged)

MAX


< 1 V
(infinitely variable)
> 4 V
N22/3
6.0 Right potentiometer (temperature selector wheel)
N22/3



20

N22/3





15
Ignition: ON
Temperature selector wheel in:
Blue area

Red area



< 1 V
(infinitely variable)
> 4 V
Wiring,
N22/3
7.0 Left potentiometer (temperature selector wheel)
N22/3



20

N22/3





17
Ignition: ON
Temperature selector wheel in:
Blue area

Red area



< 1 V
(infinitely variable)
> 4 V
Wiring,
N22/3
8.0 Rear refrigerant shut-off
valve (Y67)


9
N22/3




1
Rear A/C: ON

Rear A/C: OFF
11-14 V

< 1 V
Wiring,
N22/3
9.0 Coolant circulation
pump (A31/1m1)

2/1
A31/1m1


2/2
Ignition: ON
Connector 2 disconnected
from A31/1m1
2 - 4
Wiring,
A31/1m1,
N22/3
10.0 Right duovalve (A31/1y2)
Voltage


5
N22/3


1
Ignition: ON
Both temperature selector wheels at:
Red detent

Blue detent




< 1 V

11 - 14 V
Wiring,
10.1
10.1   Resistance


5
N22/3


7
Ignition: OFF
Disconnect N22/3 from .
20 - 35 A31/1y2,
N22/3
11.0 Left duovalve (A31/1y1)
Voltage


7
N22/3


1
Ignition: ON
Both temperature selector wheels at:
Red detent

Blue detent




< 1 V

11 - 14 V
Wiring,
11.1
11.1   Resistance


5
N22/3


7
Ignition: OFF
Disconnect N22/3 from .
20 - 35 A31/1y1,
N22/3
12.0   Rear A/C electronic blower regulator (N29/2)

N22/3


11
Ignition: ON
Blower speed wheel set to:
MIN (not 0)
MAX


< 1 V
> 5 V, blower motor running
Wiring,
N29/2
Rear blower motor (M2/1)
13.0   Rear tunnel flap vacuum
valve (Y67/1)


6
N22/3


1


Rear A/C: OFF
Rear A/C: ON


< 1 V
> 9 V
Wiring,
Y67/1