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Diagnostic Manual, Diesel Engines, Volume 1.1

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LOCATION:    B 1 Test and Adjustment Jobs    >   11 Engine Test, Adjustment


B 1 Engine Test, Adjustment
as of 06/96 (MSA 25.1)

Operation No. of Text Description and Time Allowance 07-1100


In case of complaints regarding starting or during engine warm-up, do not
bring engine to operating temperature but proceed according to the
complaint.

Reading and clearing Diagnostic Trouble Code (DTC) see section "0".

Test Steps

1 Test equipment connect/disconnect according to connection diagram.
2 Engine coolant level check, correct.
3 Engine oil level check, observe condition of oil (visual test).
4 Control module version (Ignition: ON ) read, only possible using HHT (Test and Adjustment Data, section A)
5 DTC's in IFI control module (Ignition: ON ) read using impulse counter scan tool or HHT (Test and Adjustment Data, section A)
6 Throttle control linkage check for free movement and condition.
6.1 Wide open throttle stop or IFI accelerator pedal position sensor 100% check using accelerator pedal, adjust with HHT (see SMS 30 - 1010).
6.2 Closed throttle (idle) stop on IFI accelerator pedal position sensor check, adjust with HHT (see SMS 30 - 1010).
6.3 Control pressure cable (AT) until 05/96 check, adjust (see SMS 30 - 1010).
7 Engine speed (CTP) check, only possible using HHT (Test and Adjustment Data, section A)
8 Start of delivery or GI value check, not possible with HHT (Test and Adjustment Data, section A)
9 Engine coolant temperature check, only possible using HHT (Test and Adjustment Data, section A)
10 Fuel rack travel check, only possible using HHT (Test and Adjustment Data, section A)
11 Fuel temperature check, only possible using HHT (Test and Adjustment Data, section A)
12 Shift selector lever position P/N check, only possible using HHT
13 Closed throttle position contact check, only possible using HHT (Test and Adjustment Data, section A)
14 IFI accelerator pedal position sensor check, only possible using HHT (Test and Adjustment Data, section A)
15 Injection quantity/stroke check, only possible using HHT (Test and Adjustment Data, section A)
16 Stop lamp switch check, only possible using HHT (Test and Adjustment Data, section A)
17 EGR check, only possible using HHT (Test and Adjustment Data, section A)
18 Pressure control flap check, only possible using HHT (Test and Adjustment Data, section A)
19 Intake line resonance flap check, only possible using HHT (Test and Adjustment Data, section A)
20 Intake manifold resonance flap check, only possible using HHT (Test and Adjustment Data, section A)
21 Intake manifold pressure check, only possible using HHT (Test and Adjustment Data, section A)
22 Barometric pressure check, only possible using HHT (Test and Adjustment Data, section A)
23 Maximum no-load engine speed check, (Test and Adjustment Data, section A)
24 Engine running at CTP check with selector lever in position "D" (parking and service brake applied) and consumers turned on.
25 Activations, complete EGR system incl. electrohydraulic actuator check, only possible using HHT
26 Activation of resonance air intake system check, only possible using HHT

Special Tools

Conventional tools, test equipment
Description Brand, model, etc.
For use with adaptor: Engine analyzer 1) Bear DACE
1) Available through the MBUSA Standard Equipment Program.