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LOCATION:    2.2 Combination Control Module   >   23 Electrical Test Program - Test (AAM)


Electrical Test Program - Test (AAM)

Preparation for AAM Test:
1. Battery voltage 11 to 14 V
2. Fuses ok.

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0   Voltage supply
Circuit 31
F1
22
(1)


+
  11 - 14 V Wiring.
1.1   Voltage supply
Circuit 30
F1
22
(1)



F1
10
(1)
  11 - 14 V Wiring.
1.2   Voltage supply
Circuit 31e
(ground for electronics)
F1
5
(1)


F1
10
(1)
  11 - 14 V Wiring.
2.0   HHT serial interface
(connection between N10 and test cable for diagnostics [X11/4] )
X11/4
12


N10
A3
(4)
Ignition: OFF
Remove N10, disconnect connector 4 (24-pole)

5
Wiring.
3.0   CAN L/H
(short circuit)

B12
(2)
N10

A12
(2)
Ignition: OFF
Disconnect connector 2 from N10

Approx. 60
Wiring,
> 60 , wiring -//-,
23 6.0,
23 4.0
3.1   CAN H -
(short to ground)

B12
(2)


Ignition: OFF
Disconnect connector 2 from N10

Approx. 60
Wiring.
3.2   CAN L -
(short to ground)

A12
(2)



Ignition: OFF
Disconnect connector 2 from N1

Approx. 60
Wiring.
4.0   CAN H,
AAM to engine control module (N3),
-//- (open circuit)
N10
B12
(2)


N3
Ignition: OFF
Disconnect both control modules from CAN.

See wiring diagram for socket descriptions.
< 1 Wiring.
4.1   CAN L,
AAM to engine control module (N3),
-//- (open circuit)
N10
A12
(2)


N3
Ignition: OFF
Disconnect both control modules from CAN.

See wiring diagram for socket descriptions.
< 1 Wiring.
5.0   CAN H,
AAM to traction control module (N47),
-//- (open circuit)
N10
B12
(2)


N47
H
Ignition: OFF
Disconnect both control modules from CAN.
< 1 Wiring.
5.1   CAN L,
AAM to traction control module (N47),
-//- (open circuit)
N10
A12
(2)


N47
L
Ignition: OFF
Disconnect both control modules from CAN.
< 1 Wiring.
6.0   CAN H,
AAM to instrument
cluster (A1),
-//- (open circuit)
N10
B12
(2)


A1
B9
Ignition: OFF
Disconnect both control modules from CAN.
< 1 Wiring.
6.1   CAN L,
AAM to instrument
cluster (A1),
-//- (open circuit)
N10
A12
(2)


A1
B10
Ignition: OFF
Disconnect both control modules from CAN.
< 1 Wiring.
7.0   CAN H,
AAM to transfer case control module (N78),
-//- (open circuit)
N10
B12
(2)


N78
B3
Ignition: OFF
Disconnect both control modules from CAN.
< 1 Wiring.
7.1   CAN L,
AAM to transfer case control module (N78),
-//- (open circuit)
N10
A12
(2)


N78
B2
Ignition: OFF
Disconnect both control modules from CAN.
< 1 Wiring.
8.0   CAN H,
AAM to trip computer control module (N41),
-//- (open circuit)
N10
B12
(2)


N41
3
Ignition: OFF
Disconnect both control modules from CAN.
< 1 Wiring.
8.1   CAN L,
AAM to trip computer control module (N41),
-//- (open circuit)
N10
A12
(2)


N41
4
Ignition: OFF
Disconnect both control modules from CAN.
< 1 Wiring.

Preparation for Windshield Wiper System Test:
1. Voltage supply to AAM is Ok.
2. Battery voltage 11 to 14 V
3. Fuses ok.
4. Ignition ON (Circuit 15).
5. Observe CAUTION! see 22/1

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0   Park position
Contact 1

15
S4


19
Combinationswitch (S4) in OFF position. < 1 S4
1.1   Interval wipe
Contact 2

15
S4


19
Combination switch (S4) in "Interval wipe" position. < 1 S4
1.2   Single wipe
Contact

15
S4


18
Combination switch (S4) in "single wipe" position. < 1 S4
1.3   Wipe stage 1
Contact

15
S4


18
Combination switch (S4) in "wipe stage 1" position. < 1 S4
1.4   Wipe stage 2
Contact

17
S4


18
Combination switch (S4) in "wipe stage 2" position. < 1 S4
1.5   Interval wipe
Contact 1

16
S4


18
Combination switch (S4) in "Interval wipe" position. < 1 S4
2.0   Wash
Contact

20
S4


18
Combination switch (S4) in "wash" position. < 1 S4
3.0   Front wiper in "Interval wipe"
(HHT Actual values)


 

Combination switch (S4) in "interval wipe" position. S4
3.1   Front wiper motor
relay (F1k17)
(Activation)


 

activate: "Front wiper motor relay ON". Relay switches audibly. 3.4
3.2   Wiper motor (M6/1)
Activation
Switch (S4) set at "interval wipe"

30
F1k17

87
Disconnect relay (F1k17),
S4 in position:
"interval wipe".
Wiper motor runs. If values OK:
F1k17,
If values not OK:
3.4
3.3   Wiper motor (M6/1)
Activation
Switch (S4) set at "OFF"

30
F1k17

87
Disconnect relay (F1k17),
S4 in position:
"OFF".
Wiper motor runs. If values OK:
S4,
If values not OK:
Wiring,
S4
M6/1
3.4   Front wiper motor
relay (F1k17)
Activation voltage

85
F1k17

86
activate: "Front wiper motor relay ON". 11 - 14 V If values OK:
F1k1,
Values not OK:
Wiring,
N10
4.0   Wiper motor (M6/1)
Circuit 31b
HHT actual values
 

Combination switch (S4) in position: "wipe stage 1". ,
After cycling past Park position:
Wiring,
Cam switch on wiper
motor (M6/1).
5.0   Wiper motor (M6/1)
Stage 1
Voltage supply

5
M6/1

4
Disconnect connector,
Turn combination switch (S4) to position: "wipe stage 1".
11 - 14 V Wiring.
5.1   Wiper motor (M6/1)
Stage 2
Voltage supply

5
M6/1

3
Disconnect connector,
Turn combination switch (S4) to position: "wipe stage 2".
11 - 14 V Wiring.
5.2   Wiper motor (M6/1)
Stage 1
Activation

M6/1
5
4




+
Disconnect connector,
Turn combination switch (S4) to position: "wipe stage 1"

CAUTION!
See notes on 22/1

For battery connection, use safety cable
124 589 37 63 00
Wiper motor runs slowly. Wiper motor (M6/1).
5.3   Wiper motor (M6/1)
Stage 2
Activation

M6/1
5
3




+
Disconnect connector,
Turn combination switch (S4) to position: "wipe stage 2"

CAUTION!
See notes on 22/1

For battery connection, use safety cable
124 589 37 63 00
Wiper motor runs fast. Wiper motor (M6/1).
6.0   Windshield washer
pump (M5/1)
Function

+



M5/1
1

2
Disconnect connector at motor.


For battery connection, use safety cable
124 589 37 63 00
Motor runs. Windshield washer
pump (M5/1).
7.0   Rear window washer
pump (M5/3)
Function

+



M5/3
1

2
Disconnect connector at motor.


For battery connection, use safety cable
124 589 37 63 00
M5/3 runs. Rear window washer
pump (M5/3).
8.0   Tailgate window wiper
motor (M6/4)
Activation

30
M6/4k1

87
Ignition: ON
Disconnect tailgate wiper motor relay
module (M6/4k1).

CAUTION!
See notes on 22/1

For battery connection, use safety cable
124 589 37 63 00
Motor runs. Tailgate window wiper
motor (M6/4).
8.1   Tailgate window wiper
motor (M6/4)
Checking cam switch

30
M6/4k1

87a
Move motor out of park position as in step 1.0

CAUTION!
See notes on 22/1

For battery connection, use safety cable
124 589 37 63 00
Motor returns to and remains in park position. Cam switch on M6/4
9.0   Rear window wiper/washer switch (S78) in "Interval wipe"
HHT Actual values

 

 
Ignition: ON
Rear window wiper/washer switch (S78) in "Interval wipe" position.
If values OK:
9.1
If values are not OK:
1.2
9.1   Rear window wiper/washer switch (S78) in "wash"
HHT Actual values

 

 
Ignition: ON
Rear window wiper/washer switch (S78) in "wash" position.
If values OK:
No fault.
If values are not OK:
1.2
9.2   Rear window wiper/washer switch (S78)
Voltage supply

4
S78

Ignition: ON 11 - 14 V If values OK:
Rear window wiper/washer
switch (S78).
If values are not OK:
Wiring.
10.0   Tailgate window wiper
motor (M6/4)
Voltage supply

1
M6/4

2
Disconnect connector,
Ignition: ON
11 - 14 V Wiring.
10.1   Tailgate window wiper
motor relay module (M6/4k1)
Activation

3
M6/4


1k

2
Disconnect connector,
activate: "Tailgate window wiper motor relay ON".
1k resistor hooked up parallel to multimeter.
11 - 14 V Wiring,
N10
10.2   Tailgate window wiper
motor (M6/4)
Activation
M6/4
1
M6/4k1
30






+
Disconnect connector at motor,
Disconnect relay,

CAUTION!
See notes on 22/1

For battery connection use safety cable
124 589 37 63 00
Motor runs. If values are OK:
M6/4k1,
If values are not OK:
M6/4

Preparation for Interior Lighting Test:
1. Voltage supply to AAM is Ok.
2. Battery voltage 11 to 14 V
3. Fuses ok.
4. Interior lamps functional.

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0   Front dome lamp (with shut-off delay and front reading lamp) (E15/2)
Automatic Activation

C
E15/2


B
Disconnect connector at E15/2,
activate: "Front dome lamp (with shut-off delay and front reading lamp): ON".
11 - 14 V Wiring,
N10
2.0   Left rear dome lamp (E15/8)
Automatic Activation

C
E15/8


B
actual value: "Rear dome lamps: ON". 11 - 14 V Wiring.
2.1   Right rear dome lamp (E15/9)
Automatic Activation

C
E15/9


B
actual value: "Rear dome lamps: ON". 11 - 14 V Wiring,
All Activity Module (AAM) (N10).
3.0   Rear dome lamp (E15/3)
Voltage suppy

A
E15/3


B
  11 - 14 V Wiring.
3.1   Rear dome lamp (E15/3)
Automatic ativation

C
E15/3


B
Tailgate closed. 11 - 14 V Wiring.
4.0   Left front door rotary tumbler
(Right front door rotary tumbler)
Closed
HHT Actual Values


 


 
Door closed. If values OK:
4.1
If values not OK:
4.2
4.1   Left front door rotary tumbler
(Right front door rotary tumbler)
Open
HHT Actual Values


 


 
Open door. If values OK:
No fault.
If values not OK:
4.3
4.2   Left front door rotary tumbler
(Right front door rotary tumbler)
Switch disconnected
HHT Actual Values


 


 
Open door,
Disconnect left/right front door separation point
connector (X35/1, X35/2).
If values OK:
Left front door rotary tumbler microswitch (S87/7),
Right front door rotary tumbler microswitch (S87/6),
Wiring (- short circuit to ground).
If values not OK:
Wiring (- short circuit to ground),
All Activity Module (AAM) (N10).
4.3   Left front door rotary tumbler
(Right front door rotary tumbler)
Switch bridged
HHT Actual Values


2
(A)
X35/1
X35/2



1
(A)
Connection (X35/1, X35/2),
see 21/5
If values OK:
S876/7, S87/6,
wiring -//- (open circuit).
If values not OK:
wiring -//- (open circuit),
All Activity Module (AAM) (N10).
5.0   Rear door rotary tumbler switches closed.
HHT Actual Values


 


 
Both rear doors closed. If values OK:
5.1
If values not OK:
5.5
5.1   Left rear door rotary tumbler switch:
Open
HHT Actual Values


 


 
Open left rear door. If values OK:
5.2
If values not OK:
5.3
5.2   Right rear door rotary tumbler switch:
Open
HHT Actual Values


 


 
Close left rear door, open right rear door. If values OK:
No fault.
If values not OK:
5.4
5.3   Left rear door rotary tumbler microswitch (S87/2),
Switch bridged
HHT Actual Values

2
(A)
X35/3


1
(A)
Disconnect left rear door separation point (X35/3) connector. If values OK:
S87/2,
Wiring -//- (open circuit).
If values not OK:
Wiring -//- (open circuit).
5.4   Right rear door rotary tumbler microswitch (S87/3),
Switch bridged
HHT Actual Values

2
(A)
X35/4


1
(A)
Disconnect right rear door separation point (X35/4) connector. If values OK:
S87/3,
Wiring -//- (open circuit)
If values not OK:
Wiring -//- (open circuit).
5.5   Left rear door rotary tumbler microswitch (S87/2),
Switch disconnected
HHT Actual Values

 


Both rear doors closed.
Left rear door separation point (X35/3) connector disconnected.
If values OK:
S87/2,
Wiring - short circuit to ground.
If values not OK:
6.1
5.6   Right rear door rotary tumbler microswitch (S87/3),
Switch disconnected
HHT Actual Values

 


Both rear doors closed.
Right rear door separation point (X35/4) connector disconnected.
If values OK:
S87/3,
Wiring - short circuit to ground.
If values not OK:
Wiring - short circuit to ground,
All Activity Module (AAM) (N10).
6.0   Tailgate rotary tumbler microswitch (S88/1)
Closed
HHT Actual Values

 


 
Tailgate closed. If values OK:
6.1
If values not OK:
6.2
6.1   Tailgate rotary tumbler microswitch (S88/1)
Open
HHT Actual Values

 


 
Tailgate open. If values OK:
No fault.
If values not OK:
6.3
6.2   Tailgate rotary tumbler microswitch (S88/1)
Switch disconnected
HHT Actual Values

 


 
Disconnect interior/tailgate connector (X18/1).
Open tailgate.
If values OK:
S88/1
Wiring -//- (open circuit).
If values not OK:
All Activity Module (AAM) (N10),
Wiring -//- (open circuit).
6.3   Tailgate rotary tumbler microswitch (S88/1)
Switch bridged
HHT Actual Values

2
(A)
X18/1



1
(A)
  If values OK:
S88/1
Wiring -//- (open circuit).
If values not OK:
All Activity Module (AAM) (N10),
Wiring -//- (open circuit).

Preparation for Interior Lighting Test:
1. Voltage supply to AAM is Ok.
2. Battery voltage 11 to 14 V
3. Fuses ok.

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0   Rear window defroster
relay (F1k1).
Function

 

 

 
activate: Rear window defroster relay (F1k1): ON


Activate only briefly, since battery will be heavily loaded during measurement.
Rear window defroster relay (F1k1) will close audibly. If values OK:
1.1
If values not OK:
F1k1
1.1   Heated rear window defroster element (R1)
Voltage
HHT Actual Values


R1



activate: Rear window defroster relay (F1k1): ON


Activate only briefly, since battery will be heavily loaded during measurement.
Rear window defroster relay (F1k1) will close audibly,

>8 V
If values OK:
1.2
If values not OK:
1.3
1.2   Heated rear window defroster element (R1)
"Defrost" current


R1

Range:
20 Amps!


Disconnect connector at R1,
activate: Rear window defroster relay (F1k1): ON


Activate only briefly, since battery will be heavily loaded during measurement.
>1 A
If values OK:
No fault.
If values not OK:
R1
1.3   Antenna splitter (A2/5)
Continuity




A2/5
UB +
Disconnect connector at A2/5,
activate: Rear window defroster relay (F1k1): ON
11 - 14 V
If values OK:
Wiring,
A2/5
If values not OK:
1.4
1.4   Rear window defroster
relay (F1k1).
Bridge relay

30





F1k1
12
A2/5
UB +
Disconnect connect at
A2/5


Use bridge with safety cable 124 589 37 63 00
11 - 14 V Wiring,
F1k1
2.0   Heated rear window
switch (S21s9)
Not pressed
HHT Actual Values

 

 
Heated rear window
switch (S21s9) is not pressed.
If values OK:
2.1
If values not OK:
S21s9,
Switch (CL) (S21s10)
Wiring -//- (open circuit).
2.1   Heated rear window
switch (S21s9)
Pressed
HHT Actual Values
 

Heated rear window
switch (S21s9) is pressed.
If values not OK:
2.2
2.2   Switch (CL) (S21s10)
Pressed
HHT Actual Values
 

Switch (CL) (S21s10) is pressed. If values OK:
Heated rear window
switch (S21s9),
Wiring.
If values not OK:
Wiring -//- (open circuit),
All Activity Module (AAM) (N10).
3.0   Heated rear window indicator lamp (S21e2)
Activation

30

E
(3)
F1k1

S21e2

87

E
(1)
Disconnect convenience relay (F1k14),
activate: Rear window defroster relay (F1k1): ON
11 - 14 V If values OK:
Heated rear window indicator lamp (S21e2),
Wiring.
If values not OK:
Wiring.