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Volume 3

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LOCATION:    9.1 ASR, ETS and SPS   >   23 Electrical Test Program - Test


Electrical Test Program - Test

Test scope
Test connection
Test condition Nominal value Possible cause/Remedy
1.0 ASR/SPS or ETS/SPS control module (N47-1 or N47-2)
Circuit 87
Voltage supply



74
(1.33)
77
(1.36)
N47-1
N47-2





68
(1.27)
68
(1.27)
Ignition: ON 11 - 14 V 1.1,
1.2

1.1   Voltage supply from base module (N16/1)








N47-1
N47-2

68
(1.27)
Ignition: ON 11 - 14 V Fuse (F1) on N16/1,
DM, Chassis & Drivetrain, Vol. 1, sections 1.1 or 1.2 >23,
Wiring.
1.2   Ground wire

Model 129
W27
Model 140
W15

Model 129
W27
Model 140
W15











N47-1
N47-2

74
(1.33)





77
(1.36)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected. Disconnect ground wire.
< 1 Model 129
Wiring,
Ground (module box bracket) (W27).

Model 140
Wiring,
Ground (electronics output ground - right footwell) (W15).
2.0
ETS only
ETS/SPS control
module (N47-2)
Circuit 30
Voltage supply


74
(1.33)
N47-2



47
(1.6)


Ignition: OFF


11 - 14 V


Wiring.

3.0   ABS MIL (A1e17)


74
(1.33)
N47-1 N47-2



76
(1.35)



Ignition: ON


Engine: at Idle



< 2 V
A1e17: ON

10 - 14 V
A1e17: OFF



A1e17.


Read DTC memory 12,
Wiring,
N47-1 or N47-2.
4.0   ASR MIL or ETS MIL (A1e22 or A1e35)


74
(1.36)
N47-1 N47-2



79
(1.38)



Ignition: ON



Engine: at Idle



< 2 V
A1e22 or A1e35: ON

10 - 14 V
A1e22 or A1e35: OFF



A1e22 or A1e35.



Read DTC memory 12,
Wiring,
N47-1 or N47-2.
5.0   ASR or ETS warning lamp (A1e21 or A1e36)


74
(1.33)
N47-1 N47-2



57
(1.16)



Ignition: ON



Engine: at Idle



< 2 V
A1e21 or A1e36: ON

10 - 14 V
A1e21 or A1e36: OFF



Wiring,
A1e21 or A1e36.


Wiring.
6.0   Diagnosis output


74
(1.33)
N47-1 N47-2



53
(1.12)



Ignition: ON



10 - 14 V



Wiring,
N47-1 or N47-2.
7.0   Circuit 61
Voltage supply


Ignition: ON

Engine: at Idle


Wiring,
Generator (G2).
8.0 ASR/ETS/ESP hydraulic unit, solenoid valve
relay (A7/3k1)

Voltage supply


74
(1.33)
N47-1 N47-2



7
(2.7)
Ignition: ON 11 - 14 V 12,
Wiring,
8.1
    Control


27
(2.27)
N47-1 N47-2



7
(2.7)
     
8.1   Coil resistance


27
(1.27)
N47-1 N47-2



7
(2.7)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


40 - 80
Wiring,
A7/3k1,
8.2
8.2   Working contact


74
(1.33)
N47-1 N47-2



18
(2.18)



Ignition: ON



11 - 14 V



Wiring,
A7/3k1.
9.0 ASR/ETS/ESP hydraulic unit, high-pressure/return pump relay (A7/3k2)
Voltage supply


74
(1.33)
N47-1 N47-2



7
(2.7)
Ignition: ON 11 - 14 V Wiring,
9.1
9.1   Coil resistance


28
(2.28)
N47-1 N47-2



7
(2.7)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


40 - 80
Wiring,
A7/3k2.
10.0   Parking brake switch (S12)


Engine: at Idle
Apply parking brake.



Release parkng brake.

Parking brake indicator lamp (A1e7): ON


A1e7: OFF
Wiring,
S12,
A1e7.
11.0 Stop lamp switch (S9/1)
N.O. contact


N.C. contact


Ignition: ON
Brakes not applied.
Brakes applied.

Brakes not applied.
Brakes applied.





Wiring,
S9/1.
12.0 Models 129.076, 140.04/05/07

Master brake cylinder switchover valve (Y61)
Internal resistance

1
Y61

2
Ignition: OFF
Pull connector off of Y61.
7 - 8 Y61.
13.0

Left front axle VSS
sensor (L6/1)


Raise front of vehicle.
Ignition: ON
Rotate left front tire by hand (> 1 rev./sec.).



>
( )
13.1,
13.2
13.1   Internal resistance


10
(2.10)
N47-1 N47-2



30
(2.30)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


0.8 - 2.3 k
Wiring,
L6/1.
13.2   Insulation resistance


74
(1.33)
N47-1 N47-2



10
(2.10)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


> 20 k
Wiring,
L6/1.
14.0   Left front axle VSS
sensor (L6/1) output


74
(1.33)
N47-1 N47-2



64
(1.23)
Raise front of vehicle.
Ignition: ON
Rotate left front tire by hand (> 1 rev./sec.).



> 3 V ~
Wiring,
14.1,
N47-1 or N47-2.
14.1   Load with control modules connected


74
(1.33)
N47-1 N47-2



64
(1.23)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


> 5 k
Wiring,
Connected control modules (N4/1, N4/2, N22, etc.),
13.0
15.0

Right front axle VSS
sensor (L6/2)


Raise front of vehicle.
Ignition: ON
Rotate right front tire by hand (> 1 rev./sec.).



>
( )
15.1,
15.2
15.1   Internal resistance


13
(2.13)
N47-1 N47-2



34
(2.34)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


0.8 - 2.3 k
Wiring,
L6/2.
15.2   Insulation resistance


74
(1.33)
N47-1 N47-2



13
(2.13)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


> 20 k
Wiring,
L6/2.
16.0   Right front axle VSS
sensor (L6/2) output

ASR
74
(1.33)

ETS
74
(1.33)
N47-1 N47-2







44
(1.3)


65
(1.24)
Raise front of vehicle.
Ignition: ON
Rotate right front tire by hand (> 1 rev./sec.).
> 3 V ~ Wiring,
16.1,
N47-1 or N47-2.
16.1   Load with control modules connected


ASR
74
(1.33)

ETS
74
(1.33)
N47-1 N47-2








44
(1.3)


65
(1.24)
Ignition: OFF
control module (N47-1 or N47-2) disconnected.


> 5 k
Wiring,
Connected control modules (N16/1, N51, etc.),
15.0
17.0

Left rear axle VSS
sensor (L6/3)


Raise rear of vehicle.
Ignition: ON
Rotate left rear tire by hand (> 1 rev./sec.).



>
( )
17.1,
17.2
17.1   Internal resistance


73
(1.32)
N47-1 N47-2



72
(1.31)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


0.6 - 1.8 k
Wiring,
L6/3.
17.2   Insulation resistance


74
(1.33)
N47-1 N47-2



73
(1.32)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


> 20 k
Wiring.
18.0   Left rear axle VSS
sensor (L6/3) output


ASR
74
(1.33)

ETS
74
(1.33)
N47-1 N47-2








66
(1.25)


58
(1.17)
Raise rear of vehicle.
Ignition: ON
Rotate left rear tire by hand (> 1 rev./sec.).



> 3 V ~
Wiring,
18.1,
N47-1 or N47-2.
18.1  

Load with control modules connected


ASR
74
(1.33)

ETS
74
(1.33)
N47-1 N47-2








66
(1.25)


58
(1.17)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


> 5 k
Wiring,
Connected control modules (N3/4, N4/1, etc.),
17.0
19.0

Right rear axle VSS
sensor (L6/4)



Raise rear of vehicle.
Ignition: ON
Rotate right rear tire by hand (> 1 rev./sec.).



>
( )
19.1,
19.2
19.1   Internal resistance


71
(1.30)
N47-1 N47-2



70
(1.29)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


0.6 - 1.8 k
Wiring,
L6/4.
19.2   Insulation resistance


74
(1.33)
N47-1 N47-2



71
(1.30)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


> 20 k
Wiring,
L6/4.
20.0   Right rear axle VSS
sensor (L6/4) output


74
(1.33)
N47-1 N47-2




67
(1.26)
Raise rear of vehicle.
Ignition: ON
Rotate right rear tire by hand (> 1 rev./sec.).



> 3 V ~
20.1,
N47-1 or N47-2.
20.1  

Load with control modules connected


74
(1.33)
N47-1 N47-2




67
(1.26)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


> 5 k
Wiring,
Connected control modules (N3/4, N4/1, etc.),
19.0
21.0 ASR/ETS/ESP hydraulic unit, left front axle solenoid valve (hold) (A7/3y6)
Internal resistance

1
A7/3

12
Ignition: OFF
Disconnect electrical connector on A7/3.


5.4 - 12.6
Wiring,
A7/3.
22.0 ASR/ETS/ESP hydraulic unit, left front axle solenoid valve (release) (A7/3y7)
Internal resistance

1
A7/3

13
Ignition: OFF
Disconnect electrical connector on A7/3.


2.8 - 6.6
Wiring,
A7/3.
23.0 ASR/ETS/ESP hydraulic unit, right front axle solenoid valve
(hold) (A7/3y8)
Internal resistance

1
A7/3

3
Ignition: OFF
Disconnect electrical connector on A7/3.


5.4 - 12.6
Wiring,
A7/3.
24.0 ASR/ETS/ESP hydraulic unit, right front axle solenoid valve
(release) (A7/3y9)
Internal resistance

1
A7/3

14
Ignition: OFF
Disconnect electrical connector on A7/3.


2.8 - 6.6
Wiring,
A7/3.
25.0 ASR/ETS/ESP hydraulic unit, left rear axle solenoid valve (hold) (A7/3y10)
Internal resistance

1
A7/3

19
Ignition: OFF
Disconnect electrical connector on A7/3.


5.4 - 12.6
Wiring,
A7/3.
26.0 ASR/ETS/ESP hydraulic unit, left rear axle solenoid valve (release) (A7/3y11)
Internal resistance

1
A7/3

18
Ignition: OFF
Disconnect electrical connector on A7/3.


2.8 - 6.6
Wiring,
A7/3.
27.0 ASR/ETS/ESP hydraulic unit, right rear axle solenoid valve
(hold) (A7/3y12)
Internal resistance

1
A7/3

20
Ignition: OFF
Disconnect electrical connector on A7/3.


5.4 - 12.6
Wiring,
A7/3.
28.0 ASR/ETS/ESP hydraulic unit, right rear axle solenoid valve
(release) (A7/3y13)
Internal resistance

1
A7/3

17
Ignition: OFF
Disconnect electrical connector on A7/3.


2.8 - 6.6
Wiring,
A7/3.
29.0 ASR/ETS/ESP hydraulic unit, inlet solenoid
valve (A7/3y15)
Internal resistance

1
A7/3

16
Ignition: OFF
Disconnect electrical connector on A7/3.


5.4 - 12.6
Wiring,
A7/3.
30.0 ASR/ETS/ESP hydraulic unit, switchover/solenoid
valve (A7/3y5)
Internal resistance

1
A7/3

21
Ignition: OFF
Disconnect electrical connector on A7/3.


5.4 - 12.6
Wiring,
A7/3.
31.0 Model 140
SPS P-valve (Y10)
Voltage supply


Engine: at Idle
Press key

Press key

>
steering is light
<
steering is heavy
31.1,
N47-1 or N47-2.
31.1   Coil resistance


21
(2.21)
N47-1 N47-2



22
(2.22)
Ignition: OFF
Control module (N47-1 or N47-2) disconnected.


3 - 8
Wiring,
Y10.
32.0
Models 129.076, 140.04/05/07

ABS lateral accelration sensor (B24/2)
Static sensor signal (off)

Dynamic sensor signal (on)









Vigorously rock vehicle from side to side.





±

>
Value changes with movement of vehicle
Wiring,
B24/2,
32.1
32.1   Voltage suppply to sensor input


65
(1.24)
N47-1



50
(1.9)
Ignition: ON
Disconnect connector on B24/2.


4.75-5.25 V
Wiring,
N47-1.
33.0
ASR only
  ASR OFF switch (S76/5)

 

 


Press and hold switch S76/5: ON

Release switch

Press and hold switch S76/5: OFF

-

-


<
Wiring,
S76/5,
N47-1.
34.0   VSS sensor output status

Signal: Vehicle stationary


74
(1.33)
N47-1



42
(1.1)
Engine: at Idle > 3 V ~ 34.1

35.0
ASR only



CAN bus

L
N47-1

H
Ignition: OFF
Disconnect contact module 2 or N47-1.
Test directly at both wide connectors using an ohmmeter.





55 - 65
Data bus,
35.1,
35.2

35.1   Engine 104, 119

CAN element in LH-SFI or engine control module (N3/1 or N3/4)
Resistance


L
N3/1
N3/4


H
Disconnect control module (N3/1 or N3/4) and test directly on control module using an ohmmeter.



115 - 125
N3/1 or N3/4,
DM, Engines, Vol. 2, sections 3.1 or 1.1 >23.

35.2   CAN element in DI control module (N1/3, N1/4 or N1/5)
Resistance

Engine 104/119 LH-SFI



Engine 120




3



3



N1/3


N1/4
N1/5




4



4
Disconnect connector B on control module (N1/3, N1/4 or N1/5) and test directly on control module using an ohmmeter.



115 - 125
Engine 104/119 LH-SFI
N1/3,
DM, Engines, Vol. 2, section 5.2 >23.

Engine 120
N1/4 or N1/5,
DM, Engines, Vol. 2, section 5.3 >23.
36.0
ETS only
  ETS signal


74
(1.33)
N47-2



50
(1.9)
Ignition: ON



Engine: at Idle
< 1 V
ETS MIL (A1e35): ON

10 - 14 V
A1e35: OFF
Wiring,
N47-2.