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Diagnostic Manual, Diesel Engines, Volume 1.1

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LOCATION:    3.1 In-line Fuel Injection (IFI)    >   24 Electrical Test Program - Test (Preglow System)


Electrical Test Program - Test (Preglow System)

Operation No. of Text description and Time Allowance 15-4000

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0
Preglow indicator lamp (A1e16)
1
(1.1)
N14

3
(1.3)
Unplug preglow time-limit relay module (N14)
Ignition: ON
Preglow indicator lamp (A1e16) lights Light bulb,
Wiring,
1.1
1.1     N14

3
(1.3)


N3/7

48
Ignition: OFF
Unplug preglow time-limit relay module (N14)

< 1
Wiring.
2.0
Preglow time-limit relay module (N14)
Voltage supply

4
(1.4)
N14

1
(1.1)
Unplug preglow time-limit relay module (N14)
Ignition: ON


11 - 14 V
Fuse,
Wiring,
Ground, component compartment - left (W16/3),
2.1
2.1   Circuit 30
N14
Cir. 30
Unplug preglow time-limit relay module (N14).
Ignition: OFF


11 - 14 V
Wiring,
2.2
2.2   Circuit 15

N14
1
(1.1)
Unplug preglow time-limit relay module (N14).
Ignition: ON


11 - 14 V
Fuse,
Wiring,
2.3
2.3   Ground (output ground - component compartment - left) (W16/3)


N14
4
(1.4)
Unplug preglow time-limit relay module (N14).
Ignition: OFF


< 1
Wiring.
3.0
Glow plugs

































N14
1
(2.1)

2
(2.2)


3
(2.3)

4
(2.4)

5
(2.5)

6
(2.6)
Measure with DC current pickup.
Remove windshield washer fluid container, remove cable cover and loosen cable ties, pull back protective sleeve.
Turn ignition key for each measurement again to position 2.
8 - 15 A 1) Glow plugs (Figure 2),
Wiring.

4.0
ECT sensor (B11/8)
4
(1.4)
N14

6
(1.6)
Ignition: OFF
Unplug preglow time-limit relay module (N14).
oC
20 2500
30 1700
40 1170
50 830
60 600
70 435
80 325
90 245
± 5%
Engine coolant temperature sensor (B11/8, Figure 1),
Wiring,
4.1
4.1   Engine coolant temperature sensor (B11/8)
B11/8

2
Ignition: OFF
Unplug connector on engine coolant temperature sensor (B11/8).
Nominal value see 4.0 Engine coolant temperature sensor (B11/8) (Figure 1)
1) After 10 - 20 seconds the nominal value is obtained for a brief moment.