Diagnostic Manual, Diesel Engines,
Volume 1.1
B 10 Injector Adjustment, after Test
Preliminary work:
Injector remove, install 07.1-6810
Injector test 07.1-6712
Operation No. of Text Description and Time Allowance 07-6750 or 07-6752
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Test Conditions
1
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Injector
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recondition.
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2
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Injector needle (31)
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remove, install, perform visual and
sliding test.
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3
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Injector body (32)
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remove combustion residue.
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4
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Intermediate plate (33)
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polish on surface plate.
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5
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Thrust pin (34)
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remove, insert, tip must face upper
part.
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6
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Injector clamping nut (35)
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remove, install, tightening torque
70 - 80 Nm.
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7
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Compression spring (36)
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remove, insert.
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8
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Retaining body (37)
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clamp in protective vise jaws for
disassembly and assembly.
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9
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Steel shim (40)
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select according to injector opening
pressure.
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Nominal value:
Adjust opening pressure to 115 - 125 bar for new injector or injector to
be newly adjusted, at least 110 bar for used injector. Depending on shim
thickness the opening pressure is higher or lower. 0.02 mm produce a pressure
differential of approximately 2 - 3 bar.
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