Diagnostic Manual, Diesel Engines,
   Volume 1.1
    
    
    
B 11 Check Fuel Low Pressure Circuit for Leaks
  
    
| 
Operation No. of Text
      description and Time Allowance 07-1401
 | 
  
 
 
 
 
  
  
Engine 606.912 IFI
 
  
  
    
|  1
 | 
    
Air filter air intake line 
 | 
    
remove, install.
 | 
  
 
  
    
|  1a
 | 
    
Resonance intake line 
 | 
    
remove, install.
 | 
  
 
  
    
|  2
 | 
    
Shaft cover on valve cover 
 | 
    
remove, install. At the assembly
      make sure that the leak-off hose from cylinder 1 to the fuel return hose
      (90/5) is correctly routed.
 | 
  
 
  
    
|  3
 | 
    
Leak-off hoses (90/3) between the
      injectors 
 | 
    
check for leaks, replace if necessary.
 | 
  
 
  
    
|  4
 | 
    
Leak-off hose (90/3) from cylinder
      1 with special pliers 
 | 
    
disconnect, connect. 
Caution!
      Do not pull on hose
 | 
  
 
  
    
|  5
 | 
    
Suction line to fuel heater (90/1)
      and fuel return hose (90/5) 
 | 
    
pinch off with clamps and remove
      clamps
 | 
  
 
  
    
|  6
 | 
    
Fuel low pressure circuit 
 | 
    
drain partially (e.g. disconnecting
      a fuel line).
 | 
  
 
  
    
|  7
 | 
    
Pressure tester (019) on leak-off
      line (90/3) 
 | 
    
connect, disconnect.
 | 
  
 
  
    
|  8
 | 
    
Fuel low pressure circuit with 900
      mbar 
 | 
    
pressurize and set pointer. 
 
      Maximum pressure drop 20 mbar after 2 minutes 
 
      If pressure drop > 20 mbar, check system with soap water (e.g. diluted
      dishwashing liquid) for leaks.
 | 
  
 
 
 
 
 
 
 
 
  
| 
Conventional tools, test equipment
 | 
 
 
| Description
 | 
Brand, model, etc.
 | 
 
| Special pliers
 | 
 
 | 
 
| Spray bottle with hand pump
 | 
local purchase
 | 
 
 
 
 
        
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