Diagnostic Manual, Diesel Engines,
Volume 1.1
B 11 Check Fuel Low Pressure Circuit for Leaks
Operation No. of Text
description and Time Allowance 07-1401
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Engine 606.912 IFI
1
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Air filter air intake line
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remove, install.
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1a
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Resonance intake line
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remove, install.
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2
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Shaft cover on valve cover
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remove, install. At the assembly
make sure that the leak-off hose from cylinder 1 to the fuel return hose
(90/5) is correctly routed.
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3
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Leak-off hoses (90/3) between the
injectors
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check for leaks, replace if necessary.
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4
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Leak-off hose (90/3) from cylinder
1 with special pliers
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disconnect, connect.
Caution!
Do not pull on hose
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5
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Suction line to fuel heater (90/1)
and fuel return hose (90/5)
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pinch off with clamps and remove
clamps
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6
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Fuel low pressure circuit
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drain partially (e.g. disconnecting
a fuel line).
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7
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Pressure tester (019) on leak-off
line (90/3)
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connect, disconnect.
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8
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Fuel low pressure circuit with 900
mbar
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pressurize and set pointer.
Maximum pressure drop 20 mbar after 2 minutes
If pressure drop > 20 mbar, check system with soap water (e.g. diluted
dishwashing liquid) for leaks.
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Conventional tools, test equipment
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Description
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Brand, model, etc.
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Special pliers
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Spray bottle with hand pump
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local purchase
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