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Diagnostic Manual, Chassis and Drivetrain,
Volume 2

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LOCATION:    5.1 Acceleration Slip Regulation (ASR)   >   23 Electrical Test Program - Test


Electrical Test Program - Test

1) Test scope
Test connection
Test condition Nominal value Possible cause/Remedy
1.0 Overvoltage protection relay module 87E,
7-pole (K1/1)
-


Ignition: OFF
LED
All: OFF
Wiring,
Overvoltage protection relay
module (K1/1) (Figure 1).
2.0 Solenoid valve
relay (A7/3k1)
-


Ignition: OFF

LED
All: OFF
Wiring,
Solenoid valve relay (A7/3k1), (Figure 2).
3.0 Overvoltage protection relay module (87E, 7-pole)
Connect to




 
Ignition: ON

Note: Select DC Volts range
11 - 14 V
LED
: ON
: ON

Malfunction indicator lamp
ABS: ON
ASR: ON

Wiring,
Battery charge,
Fuse for overvoltage protection relay module (K1/1).

Wiring,
Overvoltage protection relay module (K1/1),
Solenoid valve relay (A7/3k1),
ABS malfunction indicator
lamp (A1e17),
ASR malfunction indicator
lamp (A1e22),
4.0 ASR function indicator lamp
(A1e21)
-


 
Ignition: ON
ASR function indicator
lamp: ON
Wiring,
ASR function indicator
lamp (A1e21).
5.0 Circuit 61
-



Start engine LED
: OFF
Wiring,
Generator (G2).
6.0 Stop lamp
switch (S9/1)
-




 
Ignition: ON
Depress brake pedal

LED
: ON
Wiring,
Solenoid valve relay (A7/3k1),
(Figure 2),
Stop lamp switch (S9/1).
7.0 Solenoid valve
relay (A7/3k1)
Connect to




 
Ignition: ON 11 - 14 V
LED
: ON
: ON
: ON
Malfunction indicator lamp
ABS: OFF
ASR: OFF
Wiring,
Battery charge,
Fuse for overvoltage protection relay module (K1/1).

Wiring,
Overvoltage protection relay module (K1/1),
Solenoid valve relay (A7/3k1),
ABS malfunction indicator
lamp (A1e17),
ASR malfunction indicator
lamp (A1e22).
8.0 ASR charging pump (M15)
Voltage supply


20
20
20





31
22
32
Ignition: ON

11 - 14 V

Wiring.
9.0 Solenoid valve
relay (A7/3k1),
Diode L1
Connect to



Ignition: ON 0.4 - 1.5 V
LED
: ON
: ON
Wiring,
Solenoid valve relay (A7/3k1).


10.0 Solenoid valve
relay (A7/3k1),
Diode L2

20


17
Ignition: ON 0.4 - 1.5 V Wiring,
Solenoid valve relay (A7/3k1).
11.0 Left front axle vehicle speed sensor (L6/1)
Internal resistance
Connect to





Ignition: ON

1.1 - 2.3 k

Wiring,
Left front axle vehicle speed sensor (L6/1).

12.0 Left front vehicle
speed sensor (L6/1)
Insulation resistance
Connect to





 
Ignition: ON
Press button:
> 20 k

Left front axle vehicle speed sensor (L6/1).


13.0 Right front axle vehicle
speed sensor (L6/2)
Internal resistance
Connect to





 
Ignition: ON

1.1 - 2.3 k

Wiring,
Right front axle vehicle speed sensor (L6/2).

14.0 Right front axle vehicle
speed sensor (L6/2)
Insulation resistance
Connect to





 
Ignition: ON
Press button:
> 20 k

Right front vehicle speed
sensor (L6/2).
15.0 Left rear axle vehicle
speed sensor (L6/3)
Internal resistance
Connect to





Ignition: ON

0.6 - 1.6 k

Wiring,
Left rear axle vehicle speed sensor (L6/3).
16.0 Left rear axle vehicle speed sensor (L6/3)
Insulation resistance
Connect to





 
Ignition: ON
Press button:
> 20 k

Left rear axle vehicle speed sensor (L6/3).
17.0 Right rear axle vehicle speed sensor (L6/4)
Internal resisitance
Connect to





 
Ignition: ON

0.6 - 1.6 k

Wiring,
Right rear axle vehicle speed sensor (L6/4).
18.0 Right rear axle vehicle speed sensor (L6/4)
Insulation resistance
Connect to





 
Ignition: ON
Press button:
> 20 k

Right rear axle vehicle speed sensor (L6/4).
19.0 Left front axle solenoid
valve (A7/3y1)
Internal resistance
Connect to





 
Ignition: OFF
Press button:
4 - 6

Wiring,
ABS/ASR hydraulic unit (A7/3),
(Figure 3).
20.0 Right front axle solenoid valve(A7/3y2)
Internal resistance
Connect to





 
Ignition: OFF
Press button:
4 - 6

Wiring,
ABS/ASR hydraulic unit (A7/3),
(Figure 3).
21.0 Left rear axle solenoid
valve (A7/3y3)
Internal resistance
Connect to





 
Ignition: OFF
Press button:
4 - 6

Wiring,
ABS/ASR hydraulic unit (A7/3),
(Figure 3).
22.0 Right rear axle solenoid
valve (A7/3y4)
Internal resistance
Connect to





 
Ignition: OFF
Press button:
4 - 6

Wiring,
ABS/ASR hydraulic unit (A7/3),
(Figure 3).
23.0 Left front axle vehicle speed sensor (L6/1)
Voltage
Connect to





Raise vehicle
Ignition: ON
Turn wheel at approximately one revolution/second.
0.1V~
Excessive wheel bearing play, open circuit or wires connected incorrectly,
Left front axle vehicle speed sensor (L6/1).
24.0 Left front axle solenoid valve (A7/3y1)
Pressure retention

remains connected


 
Vehicle raised
Ignition: ON
Turn wheel at approximately one revolution/second.
Press switch: "P="
Apply brake pedal.
LED
: ON
: ON
: ON
: ON
Wheel must be able to rotate.
Brake lines on hydraulic unit reversed (Figure 3),
Wires reversed,
ABS/ASR hydraulic unit (A7/3).
25.0 Left front axle solenoid
valve (A7/3y1)
Pressure reduction

remains connected



 
Vehicle raised
Ignition: ON
Apply brake pedal.
Press switch: "P"
Turn wheel at approximately one revolution/second.
LED
: ON
: ON
: ON
: ON
: ON
Wheel must be able to rotate.
Return pressure pump
relay (A7/3k2),
ABS/ASR hydraulic unit (A7/3)
26.0 Right front axle vehicle speed sensor (L6/2)

remains connected


 
Vehicle raised
Ignition: ON
Turn wheel at approximately one revolution/second.
0.1V~

Excessive wheel bearing play, open circuit or wires connected incorrectly,
Right front axle vehicle speed sensor (L6/2).
27.0 Right front axle solenoid valve (A7/3y2)

remains connected


 
Vehicle raised
Ignition: ON
Turn wheel at approximately one revolution/second.
Press switch: "P="
apply brake pedal.
LED
: ON
: ON
: ON
: ON
Wheel must be able to rotate.
Brake lines on hydraulic unit reversed (Figure 3),
Wires reversed,
ABS/ASR hydraulic unit (A7/3).

28.0 Right front axle solenoid valve (A7/3y2)

remains connected


Vehicle raised
Ignition: ON
Apply brake pedal.
Press switch: "P"
Turn wheel at approximately one revolution/second.
LED
: ON
: ON
: ON
: ON
: ON
Wheel must be able to rotate.
Return/pressure pump
relay (A7/3k2) (Figure 2),
ABS/ASR hydraulic unit (A7/3).


29.0 Left rear axle vehicle speed sensor (L6/3)
Voltage

remains connected


 
Vehicle raised
Ignition: ON
Turn wheel at approximately one revolution/second.

0.1V~

Open circuit or wires connected incorrectly,
left rear axle vehicle speed
sensor (L6/3).


30.0 Left rear axle solenoid
valve (A7/3y3)

remains connected


 
Vehicle raised
Ignition: ON
Turn wheel at approximately one revolution/second.
Press switch: "P="
apply brake pedal.
LED
: ON
: ON
: ON
: ON
Wheel must be able to rotate.
Brake lines on hydraulic unit reversed (Figure 3),
Wires reversed,
ABS/ASR hydraulic unit (A7/3).

31.0 Left rear axle solenoid
valve (A7/3y3)

remains connected


 
Vehicle raised
Ignition: ON
Apply brake pedal.
Press switch: "P"
Turn wheel at approximately one revolution/second.
LED
: ON
: ON
: ON
: ON
: ON
Wheel must be able to rotate.
Return/pressure pump
relay (A7/3k2) (Figure 2),
ABS/ASR hydraulic unit (A7/3).

32.0 Right rear axle vehicle speed sensor (L6/4)

remains connected


 
Vehicle raised
Ignition: ON
Turn wheel at approximately one revolution/second.
0.1V~

Open circuit or wires connected incorrectly,
left rear axle vehicle speed
sensor (L6/4).

33.0 Right rear axle solenoid valve (A7/3y4)

remains connected


 
Vehicle raised
Ignition: ON
Turn wheel at approximately one revolution/second.
Press switch: "P="
apply brake pedal.
LED
: ON
: ON
: ON
: ON
Wheel must be able to rotate.
Brake lines on hydraulic unit reversed (Figure 3),
Wires reversed,
ABS/ASR hydraulic unit (A7/3).
34.0 Right rear axle vehicle speed sensor (A7/3y4)

remains connected


 
Vehicle raised
Ignition: ON
Apply brake pedal.
Press switch: "P"
Turn wheel at approximately one revolution/second.
LED
: ON
: ON
: ON
: ON
: ON
Wheel must be able to rotate.
Return/pressure pump relay (A7/3k2) (Figure 2),
ABS/ASR hydraulic unit (A7/3).
35.0   Switchover/solenoid
valve (A7/3y5)

32


30
Ignition: OFF 2 - 4 Wiring,
ABS/ASR hydraulic unit (A7/3).
36.0   Snow chain switch (ASR)
with indicator (S76)

20


3
Ignition: ON

Function indicator in S76 comes on.
Wiring,
Snow chain switch (ASR) with indicator (S76).
37.0   Snow chain switch (ASR)
with indicator (S76)

20


5
Ignition: ON
Operate switch (S76) on and off
ON: < 1 V
OFF: 11 - 14 V
Wiring,
Snow chain switch (ASR) with indicator (S76).
38.0 Pressure switch (A7/3s1)

20


8
Ignition: ON
Briefly open (maximum 2 seconds) bleed connection "SP" (Figure 3) on hydraulic unit (A7/3) according to work instructions.
0 V
(Pressure reservoir full)

11 - 14 V
(Signal to pressurize).
Wiring,
ABS/ASR hydraulic unit (A7/3).
39.0 ASR charging pump (M15), return/pressure pump motor (A7/3m1)
Connect to




33






Bridge for maximum of 60 seconds.





34
Ignition: ON
Press switch:"P "
(maximum of 60 seconds)
11 - 14 V to
0 V
Pumps can be heard running (running time approximately 40 seconds until pressure reservoir is full).
Wiring,
ABS/ASR hydraulic unit (A7/3),
33.

1) ABS Tester Adaptor Position