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Diagnostic Manual, Chassis and Drivetrain,
Volume 3

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LOCATION:    10.1 ESP and SPS   >   23 Electrical Test Program - Test


Electrical Test Program - Test

Test scope
Test connection
Test condition Nominal value Possible cause/Remedy
1.0 ESP/SPS control
module (N47-5)
Circuit 87
Voltage supply


57
(2.23)

81
(2.47)
N47-5





14
(1.14)

14
(1.14)
Ignition: ON 11 - 14 V 1.1,
1.2
1.1   Voltage supply from:
Models 129, 140
Base module (N16/1)
Model 210
Relay module (K40)


W15/1



N47-5

14
(1.14)
Ignition: ON 11 - 14 V Fuse (F3) on N16/1,
DM, Chassis & Drivetrain, Vol. 1, sections 1.1 >23
,
Wiring.
1.2   Ground wire
Model 129
Model 140
Model 210

Model 129
Model 140
Model 210


W27
W15/1
W16/3


W27
W15/1
W16/3







N47-5

57
(2.23)



81
(2.47)
Ignition: OFF < 1 Wiring,
Model 129: bracket ground (W27) (control module box/module box).
Model 140: electronics- right footwell ground (W15/1).
Model 210: output ground - left wheel housing ground (W16/3).
2.0   ESP/SPS control
module (N47-5)
Circuit 30
Voltage supply


57
(2.23)


57
(2.23)
N47-5






58
(2.24)


82
(2.48)
Ignition: OFF 11 - 14 V Wiring.

3.0   Instrument cluster data bus (for vehicles without CAN connection to instrument cluster)


57
(2.23)
N47-5



9
(1.9)
Ignition: ON

3 - 4 V
A1e6, A1e7, A1e17, A1e41, A1e42: ON.
Wiring,
N47-5.
4.0   Diagnosis output


57
(2.23)
N47-5



13
(1.13)


Ignition: ON


10 - 14 V

Wiring,
N47-5.
5.0   Engine speed (rpm)


Engine: at Idle
DM Engines Vol. 4, section 9
6.0 Stop lamp switch (S9/1)
N.O. contact


N.C. contact


Brakes not applied.
Brakes applied.

Brakes not applied.
Brakes applied.






6.1,
Wiring,
S9/1.
6.1   Circuit 15
Voltage supply


Brakes not applied.

Brakes applied.
<


-
Wiring.
7.0   Parking brake switch (S12)


Engine: at Idle
Apply parking brake.



Release parking brake.

Parking brake indicator lamp (A1e7): ON


A1e7: OFF
Wiring,
S12,
A1e7.
8.0 Master brake cylinder switchover valve (Y61)
(Models 129.067/076,
140 only)



Press button.

Press button.



Y61 audibly switches over.
8.1,
N47-5.
8.1   Internal resistance


44
(2.10)
N47-5



43
(2.9)
Ignition: OFF
Disconnect control
module (N47-5).
7 - 8 Wiring,
Y61.
9.0 ASR/ESP charging
pump (M15)


Activate M15.

Brake pressure sensor.
M15 audibly runs.
-
Wiring,
M15.
10.0 ASR/ETS/ESP hydraulic unit, high-pressure/return pump (A7/3m1)


Activate A7/3m1. A7/3m1 audibly runs. Wiring,
11.0
11.0 High-pressure/return pump relay (K20/1)
Model 129, 140: K20/1
Model 210: N65k4
Voltage supply


57
(2.23)
N47-5



47
(2.13)


Ignition: ON


11 - 14 V
Wiring,
7.1
11.1   Coil resistance


46
(2.12)
N47-5



47
(2.13)
Ignition: OFF
Disconnect control
module (N47-5).
40 - 80 Wiring,
Models 129, 140: K20/1 (relay box).
Model 210: Pulse module (N65).
12.0 SPS P-valve (Y10)
Voltage supply


Engine: at Idle
Press key

Press key

>
steering is light
<
steering is heavy
12.1,
N47-5.
12.1   Coil resistance


35
(2.1)
N47-5



36
(2.2)
Ignition: OFF
Disconnect control
module (N47-5).


3 - 8
Wiring,
Y10.
13.0
Left front axle VSS
sensor (L6/1)


Raise front of vehicle.
Ignition: ON
Rotate left front tire by hand (> 1 rev./sec.).



>
( )
13.1,
13.2
13.1   Internal resistance


77
(2.43)
N47-5



78
(2.44)
Ignition: OFF
Disconnect control
module (N47-5).


0.8 - 2.3 k
Wiring,
L6/1.
13.2   Insulation resistance


57
(2.23)
N47-5



77
(2.43)
Ignition: OFF
Disconnect control
module (N47-5).


> 20 k
Wiring,
L6/1.
14.0   Left front axle VSS
sensor (L6/1) output


57
(2.23)
N47-5



1
(1.1)
Raise front of vehicle.
Ignition: ON
Rotate left front tire by hand (> 1 rev./sec.).



> 3 V ~
Wiring,
14.1,
N47-5.
14.1   Load with control modules connected


57
(2.23)
N47-5



1
(1.1)
Ignition: OFF
Disconnect control
module (N47-5).


> 5 k
Wiring,
Connected control modules (N3/12, etc.),
13.0
15.0
Right front axle VSS
sensor (L6/2)


Raise front of vehicle.
Ignition: ON
Rotate right front tire by hand (> 1 rev./sec.).



>
( )
15.1,
15.2
15.1   Internal resistance


52
(2.18)
N47-5



51
(2.17)
Ignition: OFF
Disconnect control
module (N47-5).


0.8 - 2.3 k
Wiring,
L6/2.
15.2   Insulation resistance


57
(2.23)
N47-5



52
(2.18)
Ignition: OFF
Disconnect control
module (N47-5).


> 20 k
Wiring,
L6/2.
16.0   Right front axle VSS
sensor (L6/2) output


57
(2.23)
N47-5




2
(1.2)
Raise front of vehicle.
Ignition: ON
Rotate right front tire by hand (> 1 rev./sec.).
> 3 V ~ Wiring,
16.1,
N47-5.
16.1   Load with control modules connected


57
(2.23)
N47-5




2
(1.2)
Ignition: OFF
Disconnect control
module (N47-5).


> 5 k
Wiring,
Connected control modules,
15.0
17.0
Left rear axle VSS
sensor (L6/3)


Raise rear of vehicle.
Ignition: ON
Rotate left rear tire by hand (> 1 rev./sec.).



>
( )
17.1,
17.2
17.1   Internal resistance


26
(1.26)
N47-5



25
(1.25)
Ignition: OFF
Disconnect control
module (N47-5).


0.6 - 1.6 k
Wiring,
L6/3.
17.2   Insulation resistance


57
(2.23)
N47-5



26
(1.26)
Ignition: OFF
Disconnect control
module (N47-5).


> 20 k
Wiring.
18.0   Left rear axle VSS
sensor (L6/3) output


57
(2.23)
N47-5





3
(1.3)
Raise rear of vehicle.
Ignition: ON
Rotate left rear tire by hand (> 1 rev./sec.).



> 3 V ~
Wiring,
18.1,
N47-5.
18.1  

Load with control modules connected


57
(2.23)
N47-5





3
(1.3)
Ignition: OFF
Disconnect control
module (N47-5).


> 5 k
Wiring,
Connected control modules,
17.0
19.0
Right rear axle VSS
sensor (L6/4)


Raise rear of vehicle.
Ignition: ON
Rotate right rear tire by hand (> 1 rev./sec.).



>
( )
19.1,
19.2
19.1   Internal resistance


28
(1.28)
N47-5



27
(1.27)
Ignition: OFF
Disconnect control
module (N47-5).


0.6 - 1.6 k
Wiring,
L6/4.
19.2   Insulation resistance


57
(2.23)
N47-5



28
(1.28)
Ignition: OFF
Disconnect control
module (N47-5).


> 20 k
Wiring.
20.0   Right rear axle VSS
sensor (L6/4) output


57
(2.23)
N47-5




4
(1.4)
Raise rear of vehicle.
Ignition: ON
Rotate right rear tire by hand (> 1 rev./sec.).



> 3 V ~
20.1,
N47-5.
20.1  

Load with control modules connected


57
(2.23)
N47-5




4
(1.4)
Ignition: OFF
Disconnect control
module (N47-5).


> 5 k
Wiring,
Connected control modules,
19.0
21.0   VSS sensor output status

Signal: Vehicle stationary


57
(2.23)
N47-5



5
(1.5)


Ignition: ON


> 3 V ~
Wiring,
N47-5.

22.0 ASR/ETS/ESP hydraulic unit (A7/3)
Solenoid valve
voltage supply


57
(2.23)
N47-5



80
(2.46)
Ignition: ON 11 - 14 V Wiring,
N47-5.
23.0
-

ASR/ETS/ESP hydraulic unit (A7/3)
Solenoid valves (A7/3y6 - A7/3y13)


Raise vehicle. Activate all solenoid valves, one after the other.
and apply brakes.


and apply brakes.




Wheels not braked.

Wheels braked.
Wiring,
23.1 - 23.8
23.1 ASR/ETS/ESP hydraulic unit, left front axle solenoid valve (hold) (A7/3y6)
Internal resistance


80
(2.46)
N47-5



73
(2.39)
Ignition: OFF
Disconnect control
module (N47-5).


5.4 - 12.6
Wiring,
A7/3.
23.2 ASR/ETS/ESP hydraulic unit, left front axle solenoid valve (release) (A7/3y7)
Internal resistance


80
(2.46)
N47-5



72
(2.38)
Ignition: OFF
Disconnect control
module (N47-5).


2.8 - 6.6
Wiring,
A7/3.
23.3 ASR/ETS/ESP hydraulic unit, right front axle solenoid valve
(hold) (A7/3y8)
Internal resistance


80
(2.46)
N47-5



74
(2.40)
Ignition: OFF
Disconnect control
module (N47-5).


5.4 - 12.6
Wiring,
A7/3.
23.4 ASR/ETS/ESP hydraulic unit, right front axle solenoid valve (release) (A7/3y9)
Internal resistance


80
(2.46)
N47-5



71
(2.37)
Ignition: OFF
Disconnect control
module (N47-5).


2.8 - 6.6
Wiring,
A7/3.
23.5 ASR/ETS/ESP hydraulic unit, left rear axle solenoid valve (hold) (A7/3y10)
Internal resistance


80
(2.46)
N47-5



69
(2.35)
Ignition: OFF
Disconnect control
module (N47-5).


5.4 - 12.6
Wiring,
A7/3.
23.6 ASR/ETS/ESP hydraulic unit, left rear axle solenoid valve (release) (A7/3y11)
Internal resistance


80
(2.46)
N47-5



70
(2.36)
Ignition: OFF
Disconnect control
module (N47-5).


2.8 - 6.6
Wiring,
A7/3.
23.7 ASR/ETS/ESP hydraulic unit, right rear axle solenoid valve
(hold) (A7/3y12)
Internal resistance


80
(2.46)
N47-5



64
(2.30)
Ignition: OFF
Disconnect control
module (N47-5).


5.4 - 12.6
Wiring,
A7/3.
23.8 ASR/ETS/ESP hydraulic unit, right rear axle solenoid valve
(release) (A7/3y13)
Internal resistance


80
(2.46)
N47-5



65
(2.31)
Ignition: OFF
Disconnect control
module (N47-5).


2.8 - 6.6
Wiring,
A7/3.
24.0


ASR/ETS/ESP hydraulic unit(A7/3)
Solenoid valves (A7/3y16 - A7/3y19)

 

 

Raise vehicle. Activate all solenoid valves, one after the other.
and apply service brake.

and apply service brake.




Wheel not braked.

Wheel braked.
Wiring,
24.1 - 24.4
24.1 ASR/ETS/ESP hydraulic unit, front axle precharge solenoid valve (A7/3y16)
Internal resistance


80
(2.46)
N47-5



61
(2.27)
Ignition: OFF
Disconnect control
module (N47-5).


2.8 - 6.6
Wiring,
A7/3.
24.2 ASR/ETS/ESP hydraulic unit, rear axle precharge solenoid valve (A7/3y17)
Internal resistance


80
(2.46)
N47-5



63
(2.29)
Ignition: OFF
Disconnect control
module (N47-5).


2.8 - 6.6
Wiring,
A7/3.
24.3 ASR/ETS/ESP hydraulic unit, front axle switchover
valve (A7/3y18)
Internal resistance


80
(2.46)
N47-5



60
(2.26)
Ignition: OFF
Disconnect control
module (N47-5).


5.4 - 12.6
Wiring,
A7/3.
24.4 ASR/ETS/ESP hydraulic unit, rear axle switchover
valve (A7/3y19)
Internal resistance


80
(2.46)
N47-5



62
(2.28)
Ignition: OFF
Disconnect control
module (N47-5).


5.4 - 12.6
Wiring,
A7/3.
25.0   ESP Off switch (S76/6)

 

 

 

 

Press and hold switch S76/6: ON

Release switch

Press and hold switch S76/6: OFF

-

-


<
Wiring,
S76/6,
N47-5.
26.0 ABS lateral accelration sensor (B24/2)
Static sensor signal (off)

Dynamic sensor signal (on)

 

 

 

 





Vigorously rock vehicle from side to side.


±

>
Value changes with movement of vehicle.
Wiring,
B24/2,
26.1
26.1 Voltage suppply to sensor


24
(1.24)
N47-5



22
(1.22)
Ignition: ON


4.75-5.25 V
N47-5.
27.0 ESP brake pressure
sensor (B34)
Dynamic sensor signal (on)

 

 

 

 




Apply service brake.
-

Value increase when service brake is applied.
27.1,
B34.
27.1   Voltage supply


48
(2.14)
N47-5



50
(2.16)


Ignition: ON


4.75-5.25 V
N47-5.
28.0 ESP yaw rate
sensor (N64)
Static sensor signal (off)

Dynamic sensor signal (on)

 

 

 

 






Vigorously rock vehicle from side to side.


° - °

Value change
> °
28.1,
Wiring,
N64.
28.1   Voltage suppply


17
(1.17)
N47-5



18
(1.18)


Ignition: ON


11 - 14 V
N47-5.
29.0 Steering angle
sensor (N49)

 

 

 

 

Engine: at Idle
Steering wheel in center position.

Slowly turn steering wheel to left stop.

Slowly turn steering wheel to right stop.


°


Value continuously changes.
Wiring,
N49 not initialized,
29.1,
N47-5.
29.1   Circuit 30
Voltage supply

2
N49x1

4
Ignition: OFF
Disconnect connector N49x1.

11 - 14 V
Wiring.
29.2   Circuit 87
Voltage supply

2
N49x1

3
Ignition: ON

11 - 14 V
Wiring.
30.0
CAN data bus

 

 

 

 

Engine: at Idle Idle speed Data bus,
30.1,
30.2
30.1   Engine 119
CAN element in engine control module
(ME-SFI, N3/10)
Resistance

Engine 120
CAN element in left or right engine control module (ME-SFI, N3/11 or N3/12)
Resistance

60







60

N3/10





N3/11 or
N3/12

61







61
Disconnect control module (N3/10) and test directly on control module using an ohmmeter.


Disconnect control module (N3/11 or N3/12) and test directly on control module using an ohmmeter.

235 - 245






235 - 245

N3/10,
DM, Engines, Vol. 4, sections 9.5 or 9.6 >23.



N3/11 or N3/12,
DM, Engines, Vol. 4, sections 9.5 or 9.6 >23.

30.2   CAN element in RCL control module (N54)
Resistance


L
N54

H

Disconnect 2-pole connector on control module (N54) and test directly on control module using an ohmmeter. 115 - 125 N54.