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Diagnostic Manual, Engines, Volume 1

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Diagnosis - Idle Quality

General Information
The idle quality test allows more in-depth diagnosis of such engine complaints such as rough idle, missing when idling, or delayed starting time. The test scope is divided into:

Idle quality, engine speed per cylinder,
Idle quality, burn time per cylinder,
Idle quality, while starting.

The methods for using each test sequence are explained on the following pages.


It is necessary in all three test sequences to evaluate the tabular examples and/or the graphic examples. The two should be compared and checked for agreement.


When evaluating the idle quality measurement, the following should be noted according to the number of cylinders the engine has:

Engine Speed per Cylinder

The "Engine Speed per Cylinder" table clearly shows that the cylinder with the lowest engine speed is the weakest.
As a result, the measured value is well suited as a confirmation in cases of frequent missing which can not be identified with certainty by use of the engine speed graphic example.
Since these values represent an average of individual values, intermittent missing can not be identified.
Intermittent misses can only be identified and evaluated by means of the sample graphic illustration.
Before starting repair work based on test results, the vehicle should be evaluated from the driver's seat and compared to typical production vehicles.
(Vehicles with automatic transmissions should be evaluated with the transmission in a drive range.)
In such a case, test results can not replace individual judgment and the experience of a specialist.

a) 4-cylinder engine, example 1
In principle, the average engine speed change or average engine speed difference measurements should not be used to diagnose
4-cylinder engines for reasons of measuring technique.
The reason is:
The average speed change value of a properly functioning cylinder can indicate a high speed drop of the following cylinder, thereby leading to a false diagnosis.
In case of a failure, the average speed change value on 4-cylinder engines can not clearly indicate the defective cylinder.

Engine Speed per Cylinder

Idle quality table - Engine 102/111, Example 1

Cylinder Average engine speed Average engine speed change
1 785 1
3 776 - 9
4 784 8
2 784 0
Max 785  
Min 776  
Difference 9  

Note:
Brief or intermittent misfires can not be recognized from the table, for this
purpose, the scope pattern must be used to identify the defective cylinder.
The column "Average engine speed change" must not be used for the
evaluation. A clear statement is only possible via the Average engine speed.

Engine Speed per Cylinder


Table Idle quality - Engine 102/111, Example 2

Cylinder Average engine speed Average engine speed change
1 999 5
3 994 - 5 Incorrect reading
4 976 - 18 Defective cylinder
2 994 18
Max 999  
Min 976  
Difference 23  

Note:
Brief or intermittent misfires can not be recognized from the table, for this
purpose, the scope pattern must be used to identify the defective cylinder.
The column "Average e purpose, the scope pattern must be used to identify the defective cylinder.
The column "Average engine speed change" must not be used for the
evaluation. A clear statement is only possible via the Average engine speed.

Engine Speed per Cylinder


Table Idle quality - Engine 102 with Tandem Mass Flywheel, Example 3

Cylinder Average engine speed Average engine speed change
1 753 - 1
3 750 - 3
4 739 - 11 Defective cylinder
2 754 15
Max 754  
Min 739  
Difference 15  

Engine speed per cylinder

c) 6-Cylinder engine, Engine 103
In the example shown in the table below, the average engine speed for cylinder 6 is the lowest. The average engine speed change at cylinder 6 is clearly the greatest and can be used for the evaluation.
The engine speed drop is also clearly visible in the scope pattern.

Table Idle quality

Cylinder Average engine speed Average engine speed change
1 727 14
5 728 1
3 726 - 2
6 670 - 56 Defective cylinder
2 698 28
4 713 15
Max 728  
Min 670  
Difference 58  

Engine Speed per Cylinder

d) 8-Cylinder engine, Engine 116/117
In principle, the average engine speed change or average engine speed difference value measured should not be used for diagnosis of 8 cylinder engines.

Cause:

The engine speed difference value can indicate an excessive engine speed drop on the cylinder following a strong cylinder, thus leading to a faulty diagnosis.


The engine speed difference value can not be traced with certainty to the defective cylinder .

In the example shown in the table, the average engine speed for cylinder 6 is the lowest. However, the average engine speed change for cylinder 8 is the greatest.
Since the greatest engine speed drop occurs at cylinder 8, cylinder 8 is the defective cylinder. Cylinder 6, which follows, is affected by cylinder 8 and should be ignored.

Table Idle quality

Cylinder Average engine speed Average engine speed change
1 704 4
5 712 8
4 720 8
8 686 - 34 Defective cylinder
6 668 - 18 Effect from cylinder 8
3 684 16
7 695 11
2 700 5
Max 720  
Min 668  
Difference 52  

Engine Speed per Cylinder

e) 8-Cylinder Engine, Engine 119
Table Idle quality

Cylinder Average engine speed Average engine speed change
1 658 3
5 656 - 2
4 660 4
8 658 - 2
6 659 1
3 656 - 3
7 660 4
2 655 - 5
Max 660  
Min 655  
Difference 5  

Engine Speed per Cylinder

f) 12-Cylinder Engine, Engine 120
Table Idle quality

Cylinder Average engine speed Average engine speed change
1 664 6
12 658 - 6
5 663 5
8 659 - 4
3 665 6
10 660 - 5
6 665 5
7 658 - 7
2 664 6
11 658 - 6
4 663 5
9 658 - 5
Max 665  
Min 658  
Difference 7  

Engine Speed per Cylinder

f) 12-Cylinder Engine (Engine 120)
Table Idle quality
Cylinder 4 defective (right bank)

Cylinder Average engine speed Average engine speed change
1 716 11
12 712 - 4
5 723 11
8 721 - 2
3 732 11
10 730 - 2
6 740 10
7 734 - 6
2 743 9
11 737 - 6
4 730 - 7 Defective cylinder
9 705 - 25 Effect on following cylinder
Max 743  
Min 705  
Difference 38  

Engine Speed per Cylinder

f) 12-Cylinder Engine, Engine 120
Table Idle quality

Cylinder 10 defective (left bank)

Cylinder Average engine speed Average engine speed change
1 743 11
12 739 - 4
5 748 9
8 744 - 4
3 752 8
10 734 - 18 Defective cylinder
6 722 -12 Effect on following cylinder
7 717 - 5
2 727 10
11 724 - 3
4 735 11
9 732 - 3
Max 752  
Min 717  
Difference 35  

Burn Time per Cylinder
(only with Bear engine analyzer)

This test is intended as an initial measurement similar to the idle quality test. Positive or negative variations, which always occur at the same cylinder, indicate a problem in the ignition system which will not always necessarily result in an engine speed drop. However, engine missing may occur at higher mileage.


Burn time per cylinder, Engine 104/111 HFM-SFI can be tested with HHT starting 01/94.

Major positive or negative variations may be caused by carbon fouled spark plugs (e. g. short-distance driving).
The vehicle should be driven for a longer distance to obtain a more exact diagnosis.
The variations shown in the table do not result in an unacceptable engine speed drop.


Table Idle quality, Engine 102

Cylinder Average engine speed Average engine speed change
1 683 - 4
3 684 1
4 686 2
2 687 1
Max 687  
Min 683  
Difference 4 - Difference value still acceptable  

Burn Time per Cylinder

Variations >± 0.5 ms per cylinder should be confirmed by additional measurements such as oscilloscope and secondary ignition system table.

While Starting

The program " Idle Quality " can be used as a " Starting Test " to quickly isolate leaking injection valves.

Preconditions:
Warm up engine to at least 80 °C engine oil temperature.
Shut off engine for at least 15 minutes. Observe "Complaint related notes"
Select idle quality program, the program "Idle quality".
Starting test appears only when engine is turned off.
Start engine and follow instructions displayed on engine analyzer.


The idle quality table must not be used for analysis.
The fault indications can only be determined from the scope pattern (see example 4-, 6- and 8-Cylinder engine).


The example shows a 4 cylinder engine
Idle quality table, Engine 102

Cylinder Average engine speed Average engine speed change
1 1056 17
3 1051 - 5
4 1047 - 4
2 1039 - 8
Max 1056  
Min 1039  
Difference 17