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Diagnostic Manual, Engines, Volume 2

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 5.3 Distributer Ignition System (DI)   >   24 Electrical Test Program - Test (Engine Runs)


Electrical Test Program - Test (Engine Runs)

Test step
DTC Scope of test
Test connection
Test condition
Nominal value
Possible cause/remedy
1.0 6 Left or right camshaft position sensor (L5/2 or L5/3)


13
(B.5)



13
(B.5)
N1/4 or N1/5 1)




N1/4 or N1/5 2)





9
(B.1)



9
(B.1)


Engine: at Idle




Engine: at Idle


Signal,
see Figure 2.



>0.3 V~ 3)
Wiring
1.1 ,
1.2 ,
1.1 6 Resistance of camshaft position
sensor (L5/2 or L5/3)


13
(B.5)
N1/4 or N1/5





9
(B.1)
Ignition: OFF
Unplug test cable with connector (B) on ignition control module (N1/4 or N1/5) (see Figure 4).
900 - 1600 Camshaft position sensor (L5/2 or L5/3).

1.2 6 Insulation of camshaft position
sensor (L5/2 or L5/3)


2
(A.2)
N1/4 or N1/5





9
(B.1)
Ignition: OFF
Unplug test cable with connector (B) on ignition control module (N1/4 or N1/5) (see Figure 4).
> 200 k Camshaft position sensor (L5/2 or L5/3).
2.0 17 Left or right crankshaft position sensor (L5/4 or L5/5)


18



18
N1/4 or N1/5 1)



N1/4 or N1/5 2)




17



17


Engine: at Idle



Engine: at Idle


Signal, see Figures 1.


> 1 V~ 3)
Wiring
2.1 ,
2.2 ,
Starter ring gear segments.
2.1 1 7 Resistance from crankshaft position sensor (L5/4 or L5/5)


18
N1/4 or N1/5



17
Ignition: OFF
Unplug connector (2) for crankshaft position sensor at ignition control module (N1/4 or N1/5) (see Figure 4).
680 - 1300 2.2.
2.2 1 7 Insulation of crankshaft position sensor (L5/4 or L5/5)


2
(A.2)
N1/4 or N1/5





17

 
> 200 k Crankshaft position sensor (L5/4 or L5/5),
3.0 1 1 Left or right reference resistor (DI) (R16/3 or R16/4)

R16/3 or R16/4



Ignition: OFF
Unplug R16/3 or R16/4 from ignition control module (N1/4 or N1/5) (see Figure 3
and 4).
2.4 k Reference resistor (R16/3 or R16/4),
4.0 8 Transmission overload protection switch, brake band B1 (S65) and transmission overload protection switch, brake band B2 (S65/1)


2
(A.2)
N1/4 or N1/5




10
(B.2)
Parking brake set.
Engine: at Idle
Selector lever in transmission range: " D"


After approx. 10 seconds

< 1.5 - 1.7 V


Wires,
S65 and/or S65/1 does not close.
5.0 8 Transmission overload protection switch, brake band B1 (S65) and transmission overload protection switch, brake band B2 (S65/1)


2
(A.2)
N1/4 or N1/5




10
(B.2)
Parking brake set.
Engine: at Idle
Selector lever in:: " P/N"


> 4 V
Wires,
S65 and/or S65/1 does not open.
6.0 9 Transmission overload protection switch, brake band B1 (S65)


2
(A.2)
N1/4 or N1/5




10
(B.2)
Parking brake set.
Engine: at Idle
Selector lever in transmission range: "2"
2.4 - 2.7 V



S65 does not open.
7.0 1 2 TN-signal


2
(A.2)
N1/4 or N1/5





4
(A.4)
Engine: at Idle
5 - 7 V 7.1 ,
Ignition control module (N1/4 or N1/5),
LH control module (N3/2 or N3/3).
7.1 1 2 TN wire to LH control module (N3/2 or N3/3)


2
(A.2)
N1/4 or N1/5





4
(A.4)
Unplug N3/2 or N3/3.
Unplug test cable with connector (A) on ignition control module (N1/4 or N1/5) (see Figure 4)

> 200 k Wire.
8.0 1 9 Left ignition control module (N1/4)
Coding


6
(A.6)
N1/4





3
(A.3)
Ignition: ON

11 - 14 V


Open circuit in ground wire (W25/1) of left ignition control module.
9.0 2 6
2 7
2 8
CAN databus


3
N1/4
(B)




4
Ignition: OFF
Unplug connector (B) at left ignition control module (N1/4) and test directly at connector (B) (Figure 7)
115 - 125 9.1 ,
Databus.
9.1 2 6 CAN element in right ignition control module (N1/5)


3
N1/5
(B)



4
Ignition: OFF
Unplug connector (B) at right ignition control module (N1/5) and test directly at ignition control module (N1/5)
(Figure 8)
115 - 125 Right ignition control module (N1/5)
10.0 2 6 CAN element in left ignition control module (N1/4)


3
N1/4
(B)



4
Ignition: OFF
Unplug connector (B) at left ignition control module (N1/4) and test directly at ignition control module (N1/4)
(Figure 8)
115 - 125


Left ignition control module (N1/4)
1) Test with oscilloscope.
2) Test with multimeter only if oscilloscope is unavailable.
3) Voltage increases with increasing rpm.