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LOCATION:    9.5 ME - SFI (ME1.0)   >  23 Electrical Test Program - Sequential Multiport Fuel Injection System Test


Electrical Test Program - Sequential Multiport Fuel Injection System Test

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0 P 0 5 6 0 Engine control module
(ME-SFI) (N3/10)
Voltage supply
Circuit 30


26
(1.26)
N3/10



35
(1.35)
Ignition: ON
11 - 14 V
1.1


1.1   Ground wire N3/10

26
(1.26)

39
(1.39)






X11/4
2


2
Ignition: ON 11 - 14 V Wiring,
Model 129:
Ground, module box bracket (W27),
Model 140:
Output ground (W15), right footwell,
Model 210:
Electronic ground (W16/6), right component compartment,
1.2
1.2   Voltage supply
Circuit 30

X11/4
1


N3/10

35
(1.35)
Ignition: ON 11 - 14 V Wiring,
Model 129, 140:
Base module (N16/1) or fuse on base module,
Model 210:
Relay module (K40).
2.0 P 0 5 6 0
Engine control module
(ME-SFI) (N3/10)
Voltage supply
Circuit 87M


38
(1.38)
N3/10



25
(1.25)
Ignition: ON 11 - 14 V 2.1
2.1   Electronics ground N3/10

38
(1.38)



X11/4
2
Ignition: ON 11 - 14 V Wiring,
Model 129 and 140:
Electronic ground (W15/1), right footwell,
Model 210:
Electronic ground (W16/6), right component compartment,
2.2
2.2   Voltage supply
Circuit 87M

X11/4
1


N3/10

25
(1.25)
Ignition: ON

Ignition: OFF
11 - 14 V

< 1 V
Wiring,
Model 129, 140:
Base module (N16/1) or fuse on base module,
Model 210:
Relay module (K40).
3.0 P 0 5 6 0 Engine control module
(ME-SFI) (N3/10)
Voltage supply
Circuit 87M


39
(1.39)
N3/10



36
(1.36)
Ignition: ON

Ignition: OFF
11 - 14 V

< 1 V
Wiring,
Model 129, 140:
Base module (N16/1) or fuse on base module,
Model 210:
Relay module (K40).
4.0 P 0 1 0 0 Hot film MAF
sensor (B2/5)
Voltage at hot film


68
(2.68)
N3/10



67
(2.67)
Engine: at Idle
Engine coolant
temperature >70°C


0.7 - 1.0 V 2)
Wiring
5.0 ,
Air intake system leak,
B2/5
5.0 P 0 1 0 0 Ground wire for hot film MAF sensor (B2/5)

38
(1.38)
N3/10



67
(2.67)
Ignition: OFF
Disconnect MAF sensor (B2/5) connector. Bridge sockets 1 and 4.
< 1 Ground wire.
6.0 P 0 1 0 5 Pressure sensor (B28)
Sensor signal


87
(2.87)
N3/10



65
(2.65)
Connect vacuum tester to pressure sensor (B28) using Y-fitting (Figure 1).
Ignition: ON

Engine: at Idle





> 3.5 V

< 2 V and pressure climbs to > 500 mbar.
Vacuum line,
Wiring,
6.1
B28
6.1   Pressure sensor (B28)
Voltage supply


87
(2.87)
N3/10



88
(2.88)
Ignition: ON
4.7 - 5.3 V N3/10
7.0   Model 129, 140
FP relay module (K27)

Model 210
Relay module (K40)
Control signal


24
(1.24)
N3/10



25
(1.25)
Ignition: ON


Engine: Start
11 - 14 V for approx. 1 sec.

11 - 14 V during cranking and while engine runs.
7.1 ,
N3/10
7.1   Current draw
K27 or K40


26
(1.26)
N3/10



24
(1.24)
Ignition: ON 0.1 - 0.3 A Wiring,
K27 or K40
8.0 P 0 1 1 5 ECT sensor (B11/4)
Voltage


87
(2.87)
N3/10



76
(2.76)
Ignition: ON °C
V 8.1 ,
N3/10
20 3.5
30 3.1
40 2.7
50 2.3
60 1.9
70 1.5
80 1.2
90 1.0
100 0.8
±5 %
8.1   Resistance (B11/4)

87
(2.87)
N3/10



76
(2.76)
Ignition: OFF
Disconnect connector 2
on engine control
module (N3/10).
°C
Wiring,
8.2
20 2500
30 1700
40 1170
50 830
60 600
70 435
80 325
90 245
100 185
±5 %
8.2   ECT sensor (B11/4)
Resistance

1
B11/4


4
Disconnect connector on ECT sensor (B11/4). Nominal value, see 8.1 B11/4
9.0 P 0 1 1 0 IAT sensor (B17)
Voltage


87
(2.87)
N3/10



64
(2.64)
Ignition: ON °C
V 9.1 ,
N3/10
10 3.2
20 2.6
30 2.1
40 1.6
50 1.2
60 0.9
70 0.7
±5 %
9.1   Resistance (B17)

87
(2.87)
N3/10



64
(2.64)
Ignition: OFF
Disconnect connector 2
on engine control
module (N3/10).
°C
Wiring,
9.2
10 9670
20 6060
30 3900
40 2600
50 1760
60 1220
70 860
±5 %
9.2   IAT sensor (B17)
Resistance

1
B17


2
Disconnect connector from IAT sensor (B17). Nominal value, see 9.1
B17
10.0   Engine control module (N3/10)
TN-signal output


38
(1.38)



38
(1.38)
N3/10 3)



N3/10 4)



56
(1.56)



56
(1.56)
Engine: Start or
Engine: at Idle
Signal: see
Figure 2.





5 - 7.5 V
Wiring,
N3/10
11.0 P 0 1 5 0
P 0 1 5 3
Left O2S 1
(before TWC) (G3/3)
O2S signal


40
(1.40)
N3/10



49
(1.49)
ECT > 80 ° C, run engine at idle for at least two minutes.
fluctuates from
- 0.2 V to + 1.0 V, by more
than 0.3 V
Wiring,
G3/3,
13.0
12.0 P 0 1 3 0
P 0 1 3 3
Right O2S 1
(before TWC) (G3/4)
O2S signal


40
(1.40)
N3/10



41
(1.41)
ECT > 80 ° C, run engine at idle for at least two minutes.
fluctuates from
- 0.2 V to + 1.0 V, by more
than 0.3 V
Wiring,
G3/4,
13.0
13.0 P 0 1 3 5
P 0 1 5 5
Left O2S 1
(before TWC) (G3/3)
Right O2S 1
(before TWC) (G3/4)
O2S heater control signal


13
(1.13)
N3/10



25
(1.25)
ECT > 80 ° C, run engine at idle for at least two minutes. 11 - 14 V 13.1 ,
N3/10
13.1   O2S 1 (G3/3 and G3/4)
Current draw


26
(1.26)
N3/10



13
(1.13)
Ignition: ON 1.2 - 6.8 A 5) Wiring,
G3/3 or G3/4
14.0
P 0 1 5 6
P 0 1 6 0
Left O2S 2
(afterTWC) (G3/5)
O2S signal


40
(1.40)
N3/10



50
(1.50)
ECT > 80° C,
Engine: Start

Raise and hold engine speed at 2000 - 3000 rpm for approx. three minutes until O2S 2 heater turns on (see HHT).

Briefly depress accelerator pedal to WOT.

450 mV constant

Voltage changes.





Voltage changes
by > 100 mV.
Wiring,
16.0
15.0 P 0 1 3 6
P 0 1 4 0
Right O2S 2
(afterTWC) (G3/6)
O2S signal


40
(1.40)
N3/10



42
(1.42)
ECT > 80° C,
Engine: Start

Raise and hold engine speed at 2000 - 3000 rpm for approx. three minutes until O2S 2 heater turns on (see HHT).

Briefly depress accelerator pedal to WOT.

450 mV constant

Voltage changes.





Voltage changes
by > 100 mV.
Wiring,
16.0
16.0 P 0 1 4 1
P 0 1 6 1
Left O2S 2
(after TWC) (G3/5)
Right O2S 2
(after TWC) (G3/6)
O2S heater control signal


12
(1.12)
N3/10



25
(1.25)
Engine: at Idle
ECT > 80° C, run engine at idle for at least two minutes.

11 - 14 V 16.1 ,
N3/10
16.1   O2S 2 (G3/5 or G3/6)
Current draw


26
(1.26)
N3/10



12
(1.12)
Ignition: ON 1.2 - 6.8 A 5) Wiring,
G3/5 or G3/6
17.0 P 0 2 0 1 Injector (Y62y1)
Activation and injection duration


72
(2.72)
N3/10



25
(1.25)
ECT approx. 20° C
at start

ECT approx. 80° C
at idle
accelerate briefly
Injection time:
approx. 8 ms




approx. 3 - 5 ms
approx. 14 ms

(signal see Figures 3 and 4)
17.1 ,
N3/10,

Further possibilities:
ECT sensor (B11/4),
IAT sensor (B17),
O2S 1 (G3/3 or G3/4).
17.1   Resistance (Y62y1)


72
(2.72)

N3/10




25
(1.25)
Ignition: OFF
14 - 17
Wiring,
Y62y1.
18.0 P 0 2 0 2 Injector (Y62y2)
Activation and injection duration


112
(2.112)
N3/10



25
(1.25)
ECT approx. 20° C
at start

ECT approx. 80° C
at idle
accelerate briefly
Injection time:
approx. 8 ms




approx. 3 - 5 ms
approx. 14 ms
(signal see Figures 3 and 4)
18.1 ,
N3/10,

Further possibilities:
ECT sensor (B11/4),
IAT sensor (B17),
O2S 1 (G3/3 or G3/4).
18.1   Resistance (Y62y2)

112
(2.112)
N3/10



25
(1.25)
Ignition: OFF
14 - 17
Wiring,
Y62y2
19.0 P 0 2 0 3 Injector (Y62y3)
Activation and injection duration


69
(2.69)
N3/10



25
(1.25)
ECT approx. 20° C
at start

ECT approx. 80° C
at idle
accelerate briefly
Injection time:
approx. 8 ms




approx. 3 - 5 ms
approx. 14 ms
(signal see Figures 3 and 4)
19.1 ,
N3/10,

Further possibilities:
ECT sensor (B11/4),
IAT sensor (B17),
O2S 1 (G3/3 or G3/4).
19.1   Resistance (Y62y3)

69
(2.69)
N3/10



25
(1.25)
Ignition: OFF
14 - 17
Wiring,
Y62y3
20.0 P 0 2 0 4 Injector (Y62y4)
Activation and injection duration


93
(2.93)
N3/10



25
(1.25)
ECT approx. 20° C
at start

ECT approx. 80° C
at idle
accelerate briefly
Injection time:
approx. 8 ms




approx. 3 - 5 ms
approx. 14 ms
(signal: see Figures 3 and 4)
20.1 ,
N3/10

Further possibilities:
ECT sensor (B11/4),
IAT sensor (B17),
O2S 1 (G3/3 or G3/4).
20.1   Resistance (Y62y4)

93
(2.93)
N3/10



25
(1.25)
Ignition: OFF
14 - 17
Wiring,
Y62y4
21.0 P 0 2 0 5 Injector (Y62y5)
Activation and injection duration


71
(2.71)
N3/10



25
(1.25)
ECT approx. 20° C
at start

ECT approx. 80° C
at idle
accelerate briefly
Injection time:
approx. 8 ms




approx. 3 - 5 ms
approx. 14 ms
(signal: see Figures 3 and 4)
21.1 ,
N3/10

Further possibilities:
ECT sensor (B11/4),
IAT sensor (B17),
O2S 1 (G3/3 or G3/4).
21.1   Resistance (Y62y5)

71
(2.71)
N3/10



25
(1.25)
Ignition: OFF
14 - 17
Wiring,
Y62y5
22.0 P 0 2 0 6 Injector (Y62y6)
Activation and injection duration


70
(2.70)
N3/10



25
(1.25)
ECT approx. 20° C
at start

ECT approx. 80° C
at idle
accelerate briefly
Injection time:
approx. 8 ms




approx. 3 - 5 ms
approx. 14 ms
(signal see Figures 3 and 4)
22.1 ,
N3/10,

Further possibilities:
ECT sensor (B11/4),
IAT sensor (B17),
O2S 1 (G3/3 or G3/4).
22.1   Resistance (Y62y6)

70
(2.70)
N3/10



25
(1.25)
Ignition: OFF
14 - 17
Wiring,
Y62y6
23.0 P 0 2 0 7 Injector (Y62y7)
Activation and injection duration


103
(2.103)
N3/10



25
(1.25)
ECT approx. 20° C
at start

ECT approx. 80° C
at idle
accelerate briefly
Injection time:
approx. 8 ms




approx. 3 - 5 ms
approx. 14 ms
(signal see Figures 3 and 4)
23.1 ,
N3/10,

Further possibilities:
ECT sensor (B11/4),
IAT sensor (B17),
O2S 1 (G3/3 or G3/4).
23.1   Resistance (Y62y7)

103
(2.103)
N3/10



25
(1.25)
Ignition: OFF
14 - 17
Wiring,
Y62y7
24.0 P 0 2 0 8 Injector (Y62y8)
Activation and injection duration


82
(2.82)
N3/10



25
(1.25)
ECT approx. 20° C
at start

ECT approx. 80° C
at idle
accelerate briefly
Injection time:
approx. 8 ms




approx. 3 - 5 ms
approx. 14 ms
(signal: see Figures 3 and 4)
24.1 ,
N3/10

Further possibilities:
ECT sensor (B11/4),
IAT sensor (B17),
O2S 1 (G3/3 or G3/4).
24.1   Resistance (Y62y8)

82
(2.82)
N3/10



25
(1.25)
Ignition: OFF
14 - 17
Wiring,
Y62y8
25.0 P 0 4 1 0
P 1 4 5 3
Only
Model 129, 140
AIR relay module (K17)

Model 210
Relay module (K40)
Activation
Models
129/140
57
(1.57)

Model
210
92
(2.92)
N3/10



N3/10



25
(1.25)



25
(1.25)
Disconnect ECT sensor
(B11/4) connector.
Simulate 2.5 k
resistance at sockets 1
and 4 with resistance
substitution unit.
Engine: at Idle
11 - 14 V
for approx. two minutes and AIR pump runs.
25.1 ,
N3/10
25.1   Model 129, 140
AIR relay module (K17)



Model 210
Relay module (K40)
Current draw
Models
129/140
38
(1.38)

Model
210
38
(1.38)
N3/10



N3/10



57
(1.57)



92
(2.92)
Ignition: ON 0.1 - 0.3 A Wiring,
K17 or K40

26.0 P 0 4 1 0
P 1 4 2 0
Only
AIR pump switchover valve (Y32)
Activation


114
(2.114)
N3/10




25
(1.25)
Disconnect ECT sensor (B11/4) connector. Simulate 2.5 k resistance at sockets 1 and 4 with resistance substitution unit.
Engine: at Idle
11 - 14 V
for approx. two minutes and AIR pump runs.
N3/10
26.1   Current draw (Y32)

38
(1.38)
N3/10




114
(2.114)
Ignition: ON 0.3 - 0.5 A Wiring,
Y32
27.0 P 1 5 2 2
P 1 5 3 3
Left adjustable camshaft timing solenoid (Y49/1)

Current draw

1
Y49/1


2

Connect test cable
(102 589 04 63 00) to solenoid.

Engine: Start
and increase engine speed to 3000 rpm.






approx. 1.3 A
27.1 ,
29.0 ,
N3/10
27.1   Resistance Y49/1 and Y49/2

111
(2.111)
N3/10




113
(2.113)
Ignition: OFF
14 - 24 6) Wiring,
Y49/1 or Y49/2
28.0 P 1 5 1 9
P 1 5 2 5
Right adjustable camshaft timing solenoid (Y49/2)

Current draw

1
Y49/2


2
Connect test cable
(102 589 04 63 00) to solenoid.

Engine: Start
and increase engine speed to 3000 rpm.






approx. 1.3 A
28.1 ,
30.0 ,
N3/10
28.1   Resistance Y49/2 and Y49/1

113
(2.113)
N3/10




111
(2.111)
Ignition: OFF 14 - 24 6) Wiring,
Y49/2 or Y49/1
29.0 P 1 5 2 2
P 1 5 3 3
Left adjustable camshaft timing solenoid (Y49/1)
Mechanical function


111
(2.111)
N3/10




38
(1.38)
Engine: at Idle

Bridge sockets on socket box for a maximum of 10 seconds.
Engine runs rough after approx. 5 seconds. Check function of camshaft adjuster (see SMS, Engine 119, Job NO. 05-2160).
30.0 P 1 5 1 9
P 1 5 2 5
Right adjustable camshaft timing solenoid (Y49/2)
Mechanical function


113
(2.113)
N3/10




38
(1.38)
Engine: at Idle

Bridge sockets on socket box for a maximum of 10 seconds.
Engine runs rough after approx. 5 seconds. Check function of camshaft adjuster (see SMS, Engine 119, Job NO. 05-2160).
31.0 P 0 4 4 0
P 0 4 4 1
P 0 4 4 3
P 0 4 4 6
Purge control
valve (Y58/1)
Activation


10
(1.10)
N3/10



25
(1.25)
Engine: at Idle
and at operating temperature.
After approx. 1 minute, purge control valve (Y58/1) must noticeably cycle (Fig. 5 to 7) Signal: see Figure 8.
31.1 ,
32.0 ,
N3/10
31.1   Current draw (Y58/1)

38
(1.38)
N3/10



10
(1.10)
Ignition: ON 0.1 - 0.3 A Wiring,
Y58/1
32.0 P 0 4 4 0
P 0 4 4 1
Purge control
valve (Y58/1)
Vacuum control
 
Connect vacuum tester
to purge control valve
(Y58/1) connector (A)
(Figure 5 and 6).

Engine at operating temperature and at idle.
Slowly increase engine speed to 3000 rpm.
After approx. 1 minute,
> 50 mbar and needle oscillates.
Vacuum line,
Y58/1
33.0 P 0 4 4 0
P 0 4 4 2
P 0 4 4 6
P 0 4 5 5
Only , Model 140, 210, Model 129 as of 09/97
Purge system
Leaks

Activated charcoal canister shut-off valve (Y58/4) Activated





26
(1.26)



N3/10







34
(1.34)
Disconnect purge line (A) to charcoal canister on purge control valve (Y58/1). Connect vacuum tester to purge line (Figure 6 and 7).

Ignition: ON

Apply approx. 25 mbar of vacuum.









After approx. 1 minute,
< 5 mbar vacuum loss.
Fuel tank cap,
Purge line to charcoal canister,
Purge line from charcoal canister to Y58/4,
Charcoal canister,
Y58/4
34.0 P 0 4 4 6 Only , Model 140, 210,
Model 129 as of 09/97
Activated charcoal canister shut-off valve (Y58/4)
Current draw


38
(1.38)
N3/10




34
(1.34)
Ignition: ON 0.5 - 0.9 A Wiring,
Y58/4
35.0 P 0 4 4 6
P 0 4 5 0
P 0 4 5 5
Only , Model 140, 210,
Model 129 as of 09/97
Fuel tank pressure
sensor (B4/3)
Sender signal

Activated charcoal canister shut-off valve (Y58/4) activated


53
(1.53)



26
(1.26)
N3/10



N3/10




51
(1.51)



34
(1.34)
Disconnect purge line (A) to charcoal canister on purge control valve (Y58/1). Connect vacuum tester to purge line (Figure 6 and 7).

Ignition: ON


Apply approx. 25 mbar of vacuum.










> 3 V


< 2.5 V
35.1 ,
Wiring,
Vacuum line,
Charcoal canister plugged,
B4/3
35.1   Only
Fuel tank pressure
sensor (B4/3)
Voltage supply


53
(1.53)
N3/10




44
(1.44)
Ignition: ON 4.7 - 5.3 V N3/10
36.0 P 0 4 5 0
Only , Model 129, up to 08/97
Purge monitoring pressure
sensor (B4/4)
Sender signal


53
(1.53)
N3/10




51
(1.51)
Disconnect purge line on purge monitoring pressure sensor (B4/4). Connect vacuum tester to pressure sensor (Figure 5).

Ignition: ON


Apply approx. 300 mbar of vacuum.









> 3.5 V


< 3 V
Wiring,
36.1 ,
B4/4
36.1   Fuel tank pressure
sensor (B4/4)
Voltage supply


53
(1.53)
N3/10




44
(1.44)
Ignition: ON 4.7 - 5.3 V N3/10
37.0 P 0 6 0 0
P 1 5 7 0
P 1 7 4 7
CAN data bus


60
(1.60)
N3/10

61
(1.61)
Ignition: OFF

Disconnect connector 1 from test cable and measure resistance directly at connector 1 (interior) of engine harness using an ohmmeter. Wire connections see 22
115 - 125 37.1 ,
Data line.
37.1   Model 129/140 up to 05/96
CAN element in RCL control module (N54)

Model 129/140 as of 06/96 and Model 210.072
CAN element in DAS control module (N54/1)
Resistance



L
N54
N54/1





H
Ignition: OFF
Disconnect control module (N54 or N54/1) and test directly at pins of control module (Figure 10).
115 - 125 N54 or N54/1
38.0   CAN element in engine control module (N3/10)
Resistance


60
N3/10




61
Ignition: OFF
Disconnect control module connector 1 (interior) from N3/10 and test directly at control module.
115 - 125 N3/10
39.0 P 1 1 6 3 Oil level switch (S43)

32
(1.32)
N3/10



25
(1.25)
Ignition: ON

Oil level okay.
Oil level low.


11 - 14 V
< 1 V
Wiring,
S43
40.0   Model 129/140 up to 05/96
Model 210 up to 05/97
(afterwards via CAN)

Fuel consumption signal




25
(1.25)


N3/10





58
(1.58)
Engine: at Idle and briefly accelerate engine.
> 0.5 V Wiring,
N3/10
41.0   Diagnosis line
Activation


26
(1.26)
N3/10



55
(1.55)
Ignition: ON


11 - 14 V Wiring,
N3/10
42.0 P 1 6 0 5 (only until 05/96, as of 06/96 deleted)
Body acceleration
sensor (B24)
Sensor signal static




Sensor signal dynamic





53
(1.53)



53
(1.53)


N3/10




N3/10





48
(1.48)



48
(1.48)




Ignition: ON




Vigorously move left front corner of vehicle by hand.




2.35 - 2.65 V




> 5 mV~
Note:
Value changes with movement.
Wiring,
42.1 ,
B24
42.1   Voltsge supply (B24/7)
53
(1.53)
N3/10

44
(1.44)
Ignition: ON 4.7 - 5.3 V N3/10
43.0 P 1 4 4 4 Not applicable to U.S.A. version vehicles  
     
44.0 P 1 4 3 7
P 1 4 4 4
Not applicable to U.S.A. version vehicles  
     
45.0   Model 140 til 05/96
Model 210 til 05/97
(afterwards via CAN)

Fuel tank cap open signal




23
(1.23)


N3/10







25
(1.25)
Engine: at Idle

Tank cap open

Tank cap closed
after approx. 18 minutes


11 - 14 V


< 1 V
Leak in purge system, 33.0
46.0   Model 140 til 05/96
Model 210 til 05/97
(afterwards via CAN)

"CHECK ENGNE"
MIL (A1e26)




11
(1.11)


N3/10






25
(1.25)
Ignition: ON 11 - 14 V N3/10
47.0   Engine control module (ME-SFI) coding
Bridge


73
(2.73)
N3/10



96
(2.96)
Ignition: OFF < 1 Wiring.
2) Voltage increases with increasing rpm.
3) Test with oscilloscope.
4) Test with multimeter only if oscilloscope is not available.
5) The current draw for one O2S is 0.6 - 3.4 A.
6) The resistance of one solenoid is 7 - 12 .