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LOCATION:    3.1 Model 140  Pneumatic System Equipment (PSE) >   32 Pneumatic Test Program - Test (RTG)


Pneumatic Test Program - Test (RTG)

Preliminary work:
Diagnosis - Diagnostic Trouble Code (DTC) Memory 11 PSE
PSE Control Module Test 32 PSE

Preparation for Test:
1. Remove actuator (see SMS, Repair Instructions, Job No. 88-600).
2. Connect vacuum/pressure tester to the pneumatic connection
of the actuator.
3. Seal the actuator throttle (arrow, Figure 2) with cap 000 987 29 45.

Parts Required for Test:
1 Pneumatic line 124 800 44 15
1 Connector 117 078 03 81
1 Cap 000 987 29 45

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0 Actuator holding pressure Yellow connector
on tester.
Apply 600 mbar pressure
to actuator.
Pressure loss
25 mbar in
1 minute
Actuator leaks. Replace actuator.
2.0 Actuator holding vacuum Black connector
on tester.
Apply 300 mbar vacuum
to actuator.
Vacuum loss
25 mbar in
1 minute
Actuator leaks. Replace actuator.

Preparation for Test:
1. Connect tester to one end of the pneumatic line and cap the other end with cap 000 987 29 45.

Parts Required for Test:
1 Cap 000 987 29 45
1 Connector, 50 mm long 007 997 61 82
1 Connector 129 805 04 44

Test scope Test connection Test condition Nominal value Possible cause/Remedy
3.0 Line holding pressure Yellow connector
on tester
Apply 600 mbar pressure
to line.
Pressure drop
0 mbar in
1 minute
Pneumatic line leaks. Repair/replace line.
4.0 Line holding vacuum Black connector
on tester
Apply 300 mbar vacuum
to line.
Vacuum loss
0 mbar in
1 minute
Pneumatic line leaks. Repair/replace line.