Diagnostic Manual, Body and Accessories,
Volume 1.1
Pneumatic Test Program - Test (RTG)
Preliminary work:
Diagnosis - Diagnostic Trouble Code (DTC) Memory
11 PSE
PSE Control Module Test
32 PSE |
Preparation for Test:
1. Remove actuator (see SMS, Repair Instructions, Job No. 88-600).
2. Connect vacuum/pressure tester to the pneumatic connection
of the actuator.
3. Seal the actuator throttle (arrow, Figure 2) with cap 000 987 29 45.
Parts Required for Test:
1 Pneumatic line 124 800 44 15
1 Connector 117 078 03 81
1 Cap 000 987 29 45
|
|
Test scope |
Test connection |
Test condition |
Nominal value |
Possible cause/Remedy |
1.0 |
Actuator holding pressure |
Yellow connector
on tester. |
Apply 600 mbar pressure
to actuator. |
Pressure loss
25 mbar in
1 minute
|
Actuator leaks. Replace actuator. |
2.0 |
Actuator holding vacuum |
Black connector
on tester. |
Apply 300 mbar vacuum
to actuator. |
Vacuum loss
25 mbar in
1 minute
|
Actuator leaks. Replace actuator. |
Preparation for Test:
1. Connect tester to one end of the pneumatic line and cap the other end
with cap 000 987 29 45.
Parts Required for Test:
1 Cap 000 987 29 45
1 Connector, 50 mm long 007 997 61 82
1 Connector 129 805 04 44
|
|
Test scope |
Test connection |
Test condition |
Nominal value |
Possible cause/Remedy |
3.0 |
Line holding pressure |
Yellow connector
on tester |
Apply 600 mbar pressure
to line. |
Pressure drop
0 mbar in
1 minute
|
Pneumatic line leaks. Repair/replace
line. |
4.0 |
Line holding vacuum |
Black connector
on tester |
Apply 300 mbar vacuum
to line. |
Vacuum loss
0 mbar in
1 minute
|
Pneumatic line leaks. Repair/replace
line. |
|