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LOCATION:    3.4 Models 202, 208, 210   Pneumatic System Equipment (PSE) >   32 Pneumatic Test Program - Test (RTR)


Pneumatic Test Program - Test (RTR)

Preliminary work:
PSE control module voltage supply 23 PSE 1.0, 2.0
PSE Control Module Test 32 PSE

Preparation for Test:
1. Review section 0,
2. Review C/1, 20, 21, 31, 32

Data (mbar)

Test procedure Permissible deviation
Allowable system leakage of 300 mbar vacuum in 1 minute. 30 mbar
Allowable leakage of actuators with line at 300 mbar vacuum in 1 minute. 25 mbar

Preparation for Test:
1. Disconnect yellow central locking (CL) pneumatic line from PSE control
module.
2. Connect tester to disconnected pneumatic line using
connector 202 805 03 44.


If an actuator does not operate correctly and no leakage is found, check the respective lines for kinks or blockages.

Parts Required for Test:
1 Connector 202 805 03 44
2 Rubber hose, 50 mm long 007 997 61 82
1 Pneumatic line, 1 m long 000 158 14 35

Note:
The connections on the PSE control module and pneumatic multiple connector are marked with their German acronyms. In other words:
ZV (German) = CL (English),
SRU (German) = MVA (English),
OSL (German) = OSB (English).

Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0 Complete system pressurized Yellow connector on tester to connector

Apply 600 mbar pressure to entire system. Pressure loss
30 mbar in
1 minute.
32 PSE/RTR 2.0,
32 PSE/RTR 3.0,
See AD80.20-P-8003-01A.

Preparation for Test:
1. Disconnect pneumatic line connected to connector F of pneumatic distributor.
2. Connect tester to disconnected pneumatic line using rubber hose, part no. 007 997 61 82.

After testing, reconnect prior disconnected pneumatic line using rubber hose part no. 007 997 61 82 to pneumatic distributor.

Parts Required for Test:
1 Rubber hose, 50 mm long 007 997 61 82

Parts Required for Repair
Rubber hose (as necessary) 007 997 61 82

Test scope Test connection Test condition Nominal value Possible cause/Remedy
2.0 Actuator, RTR pressurized Yellow connector
on tester.
Apply 600 mbar pressure to RTR actuator with pneumatic line.
Pressure loss
25 mbar in
1 minute.
Actuator leaks,
Replace.

Preparation for Test:
1. Remove trunk lid lock.
2. Connect tester to pneumatic connector.

Parts Required for Test:
1 Pneumatic line, 1m long 000 158 14 35
2 Connector, 50 mm long 007 997 61 82

Test scope Test connection Test condition Nominal value Possible cause/Remedy
3.0 Vacuum leak test Black connector
on tester.
Apply 300 mbar vacuum
to pneumatic line.
Vacuum loss
0 mbar in
1 minute.
Pneumatic line leaks,
Replace/repair.