Diagnostic Manual, Body and Accessories,
Volume 1.1
Pneumatic Test Program - Test (RTR)
Preliminary work:
PSE control module voltage supply
23 PSE
1.0, 2.0
PSE Control Module Test
32 PSE |
Preparation for Test:
1. Review section 0,
2. Review C/1, 20,
21,
31,
32 |
Data (mbar)
Test procedure |
Permissible deviation |
Allowable system leakage of 300 mbar
vacuum in 1 minute. |
30
mbar |
Allowable leakage of actuators with
line at 300 mbar vacuum in 1 minute. |
25
mbar |
Preparation for Test:
1. Disconnect yellow central locking (CL) pneumatic
line from PSE control
module.
2. Connect tester to disconnected pneumatic line using
connector 202 805 03 44.
If an actuator does not operate correctly and no leakage is found, check
the respective lines for kinks or blockages.
Parts Required for Test:
1 Connector 202 805 03 44
2 Rubber hose, 50 mm long 007 997 61 82
1 Pneumatic line, 1 m long 000 158 14 35
Note:
The connections on the PSE control module and pneumatic multiple connector
are marked with their German acronyms. In other words:
ZV (German) = CL (English),
SRU (German) = MVA (English),
OSL (German) = OSB (English).
|
|
Test scope |
Test connection |
Test condition |
Nominal value |
Possible cause/Remedy |
1.0 |
Complete system pressurized |
Yellow connector on tester
to connector
|
Apply 600 mbar pressure to entire
system. |
Pressure loss
30 mbar in
1 minute. |
32 PSE/RTR
2.0,
32 PSE/RTR
3.0,
See AD80.20-P-8003-01A. |
Preparation for Test:
1. Disconnect pneumatic line connected to connector F of pneumatic
distributor.
2. Connect tester to disconnected pneumatic line using rubber hose, part
no. 007 997 61 82.
After testing, reconnect prior disconnected pneumatic line using rubber
hose part no. 007 997 61 82 to pneumatic distributor.
Parts Required for Test:
1 Rubber hose, 50 mm long 007 997 61 82
Parts Required for Repair
Rubber hose (as necessary) 007 997 61 82
|
|
Test scope |
Test connection |
Test condition |
Nominal value |
Possible cause/Remedy |
2.0 |
Actuator, RTR pressurized |
Yellow connector
on tester. |
Apply 600 mbar pressure to RTR actuator
with pneumatic line.
|
Pressure loss
25 mbar in
1 minute.
|
Actuator leaks,
Replace. |
Preparation for Test:
1. Remove trunk lid lock.
2. Connect tester to pneumatic connector.
Parts Required for Test:
1 Pneumatic line, 1m long 000 158 14 35
2 Connector, 50 mm long 007 997 61 82
|
|
Test scope |
Test connection |
Test condition |
Nominal value |
Possible cause/Remedy |
3.0 |
Vacuum leak test |
Black connector
on tester. |
Apply 300 mbar vacuum
to pneumatic line. |
Vacuum loss
0 mbar in
1 minute.
|
Pneumatic line leaks,
Replace/repair. |
|