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Diagnostic Manual, Info./Comm., Volume 1

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LOCATION:    1.10 Instrument Cluster (IC) (with Digital Odometer)   >   23 Electrical Test Program - Test (vehicles up to 08/95)


Electrical Test Program - Test (vehicles up to 08/95)

Mode Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0   Instrument cluster (A1)
Voltage supply
circuit 30

11 (2)
A1

12
(2)
Remove A1,
Disconnect connector 2
11 - 14 V Wiring,
1.1
1.1   Voltage supply
Circuit 15, unfused

10 (1)
A1

1
(1)
Remove A1,
Disconnect connector 1
Ignition: ON


11 - 14 V
Wiring,
1.2
1.2   Voltage supply
Circuit 15, fused

10
(1)
A1

5
(1)
Remove A1,
Disconnect connector 1
Ignition: ON


11 - 14 V
Wiring,
Values OK:
A1
2.0   Instrument cluster (A1)
Illumination

10
(1)
A1

8
(1)
Remove A1,
Disconnect connector 1
Ignition: ON
Turn on parking lights.



11 - 14 V
Wiring,
Exterior lamp switch (S1),
Short circuit in circuit 58d (output from A1).
3.0 1 Fuel level gauge (A1p2)

 

 

 

 

 

 

Activate test mode 1
(see Figure 1).
Analog fuel gauge reading digital readout A1,
3.1
3.1 6 - 9 Fuel level gauge (A1p2)


Activate test modes 6 - 9
see Figures
2 - 9
A1,
3.2
3.2   Wires and connections or fuel level sensor (B4)
1
B4

2
Ignition: OFF
Disconnect connector at B4.
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
87 ± 2
77 ± 1
68 ±3
48 ±3
27 ±3
7 ±2
Note:
Before changing each resistance value, the ignition must be turned off and then turned on again.








Display in

A1p2:
0 1)
Res. 1)
1/4
1/2
3/4
1/1
Wiring,
Values OK:
B4
3.3 1 Programming fuel tank version in trip odometer

 

 

 

 

 

 

Ignition: ON
Activate test mode 1
= Standard fuel tank
=Fuel tank with pass-through (non-U.S.)
Set fuel tank version to by depressing reset button for trip odometer.
4.0 2 Fuel consumption
indicator (A1p10)

 

 

 

 

 

 

Engine: at Idle
Activate test mode 2
Increase engine rpm
With increasing rpm, the consumption in l/h increases.

Note:
The readout is only visible on the digital display.
The analog reading
shows 0.
4.1
4.1 6 - 8 A1p10


Activate test modes 6 - 8
see Figures
2 - 9
A1,
4.2
4.2 2 Fuel consumption signal from LH-SFI control module (N3/1 or N3/3) or HFM-SFI engine control module (N3/4) or EDS control module (N39)

















LH-SFI

N16/1
13
(1)




W3/3




HFM-SFI
N3/4
18
(1)


W3/3



EDS
N16/1
13
(1)



W3/3





























N3/1
or
N3/3
9
(1)

N3/1
or
N3/3
9
(1)



N3/4
7
(1)

N3/4
7
(1)



N39
13
(1)


N39
13
(1)

Ignition: OFF
Disconnect N3/1, N3/3, N3/4 or N39 (Figures 10, 11,15 and 16); for LH-SFI
and EDS: remove N16/1.
Connect signal generator (Figures 18, 19) and set to a voltage amplitude of
approx. 10 V.
Activate test mode 2.
Connect wire for rpm signal as follows:
LH-SFI
First bridge N16/1 socket 13 to N3/1 or N3/3 socket 9, then connect to signal generator (Figure 19).
HFM-SFI
First bridge N3/4 socket 18 to N3/4 socket 7 (Figure 16) then connect to signal generator.
EDS
First bridge N16/1 socket 13 to N39 socket 13 then connect to signal generator (Figure 18).
Ignition: ON
LH-SFI/
HFM-SFI
25 Hz 5
50 Hz 10
75 Hz 15
100 Hz 20

EDS
850 Hz 85
900 Hz 90
950 Hz 95
1000 Hz 100

Note:
The readout is only visible on the digital display.
The analog reading
shows 0.
Wiring,
A1,
Values OK: N3/1, N3/3, N3/4, N16/1 (for LH-SFI or EDS) or N39
Engines, Volume 2 - 1.1 >23 or
- 3.1 >23 or
- 3.2 >23

Note:
If no plausible values are indicated while driving and the speedometer is in order: Check instrument cluster (A1)
5.0 3 Engine oil pressure
gauge (A1p3)

 

 

 

 

 

 

Engine: at Idle
Activate test mode 3.
Increase engine rpm
Analog reading digital readout.
The oil pressure increases with increasing engine rpm.
A1,
5.1
5.1 6 - 7 Oil pressure gauge (A1p3)


Activate test modes 6 - 7
see Figures
2 - 9
A1,
5.2
5.2   Wires and connections or oil pressure sensor (B5)
1
B5

2
Ignition: OFF
Disconnect connector at B5.
Connect resistance substitution unit.
Engine: at Idle
Resistance substitution unit setting:
13
40
90
150








Display in
A1p3:
0
1
2
3
Wiring,
A1,
Values OK: check oil pressure (see SMS Engine, Mechanical),
B5
6.0 4 Tachometer (A1p5)

 

 

 

 

 

 

 

Engine: at Idle
Activate test mode 4, increase engine rpm
Analog tachometer reading digital readout A1,
6.1
6.1   Tachometer (A1p5)
with LH-SFI or EDS:






with HFM-SFI:

W3/3






W3/3







N16/1
13





N3/4
18
(1)
Disconnect plug on N16/1 or N3/4 (Figures 10, 11, 15 and 16).
Connect signal generator and set to a voltage amplitude of approx. 10 V (Figure 17).
Ignition: ON
Engine 104, 120
Readout:
50 Hz
1000 rpm
194 Hz
4000 rpm

Engine 119
Readout:
70 Hz
1000 rpm
270 Hz
4000 rpm

Engine 603
Readout:
2400 Hz
1000 rpm
9600 Hz
4000 rpm
Wiring,
A1,
Values OK on LH-SFI or EDS engine: N16/1
D.M., Chassis and Drivetrain,
Volume 1 - 1.1 >23

Values OK on HFM-SFI engine: N3/4
7.0 5 Low engine oil level
indicator lamp (A1e12)

 

 

 

 

 

 

Oil level correct.
Engine: at Idle
Activate test mode 5.
Refer to section 11
Readout in odometer:
Digital readout:
indicator lamp: OFF
Oil level OK
indicator lamp: ON
Oil level not OK
Wiring,
Oil level switch (S43).
8.0   Electronic speedo-
meter (A1p8)





Vehicles with ASR/SPS or ETS/SPS as of 06/94:
Left front axle VSS sensor (L6/1) connected to ASR/SPS or ETS/SPS control module (N47-1 or N47-2).
See D.M., Chassis and Drivetrain, Vol. 3, 9.1 23
ABS
W3/3

ABS/
ASR
W3/3

ASR/
SPS
or
ETS/
SPS
W3/3











N30
3
(1)

N30/1
36
(1)



N47-1
N47-2
Remove N30 or N30/1, N47-1 or N47-2 (Figure 10, 11 or 15).
Connect signal generator and set to a voltage amplitude of approx. 10 V (Figure 17).
Ignition: ON
With increasing frequency the speed value on the speedometer increases. Wiring,
A1

Values OK: N30 or N30/1,
D.M., Chassis and Drivetrain,
Volume 2 - 5.2 >23 or
6.2 >23 .

N47-1 or N47-2,
D.M., Chassis and Drivetrain,
Volume 3 - 9.1 >23
9.0   Outside temperature
display (A1p4)

9
X24

10
Disconnect 2-pole headlamp harness connector connector X24 ( Figure 12).
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
53 k
9.8 k
1 k











Display in
A1p4:
- 30 °C
0 °C
+ 50 °C
Wiring,
A1,
9.1
9.1 6 Outside temperature indicator temperature sensor (B14)

 

 

 

 

 

 

Ignition: ON
Activate test mode 6.

53 k
9.8 k
3.7 k
1.6 k


Readout in odometer:
- 30 °C
0 °C
20 °C
40 °C
B14
10.0   ECT gauge (A1p1) Gaso-line
engine
W11

Diesel
engine
W11









B13



B13

Disconnect plug on ECT gauge sensor (B13).
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
110
67
38
20








Display in
A1p1:
60 °C
80 °C
100 °C
120 °C
Wiring,
A1,
Values OK:
B13
1) Fuel reserve indicator lamp lights up.