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Diagnostic Manual, Info./Comm., Volume 1

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LOCATION:    1.8 Instrument Cluster (IC) (with Digital Odometer)   >   24 Electrical Test Program - Test (vehicles with ESP or as of 09/95)


Electrical Test Program - Test (vehicles up to 08/95)

Mode Test scope
Test connection
Test condition Nominal value Possible cause/Remedy
1.0   Instrument cluster (A1)
Voltage supply
circuit 30

11 (2)
A1

12
(2)
Remove A1,
Disconnect connector 2
11 - 14 V Wiring,
1.1
1.1   Voltage supply
Circuit 15, unfused

10 (1)
A1

1
(1)
Remove A1,
Disconnect connector 1
Ignition: ON


11 - 14 V
Wiring,
1.2
1.2   Voltage supply
Circuit 15, fused

10 (1)
A1

5
(1)
Remove A1,
Disconnect connector 1
Ignition: ON


11 - 14 V
Wiring,
Values OK:
A1
2.0   Instrument cluster (A1)
Illumination

10 (1)
A1

8
(1)
Remove A1,
Disconnect connector 1
Ignition: ON
Turn on parking lights.



11 - 14 V
Wiring,
Rotary light switch (S1),
Short circuit in circuit 58d (output from A1).
3.0   Instrument cluster (A1)
Data line from traction system control module (N47)

ETS or ASR:

ESP:



N47
7

9








A1
14

14
Remove A1,
Disconnect connector 2
5
Wiring,
Values OK:
N47,
D.M., Chassis and Drivetrain,
Vol. 3, 9.1 >23
or
D.M., Chassis and Drivetrain,
Vol. 3, 10.1 >23
4.0 1 Fuel level gauge (A1p2)

 

 

 

 

 

 

Activate test mode 1
(see Figure 1)
Analog fuel gauge reading digital readout
A1,
4.1
4.1 6 - 9 Fuel level gauge (A1p2)

 

 

 

 

 

 

Activate test modes 6 - 9
see Figures
2 - 13
A1,
4.2
4.2   Wires and connections or fuel level sensor (B4)

1
B4

2
Ignition: OFF
Disconnect connector at B4,
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
70 ± 3
62 ± 1
53±2
37±2
21 ±2
5 ±2
Note:
Before changing each resistance value, the ignition must be turned off and then turned on again.








Display in
A1p2:
0 1)
Res. 1)
1/4
1/2
3/4
1/1
Wiring,
Values OK:
B4
5.0 2 Fuel consumption
indicator (A1p10)

 

 

 

 

 

 

Engine: at Idle
Activate test mode 2
Increase engine rpm
With increasing rpm, the consumption in l/h increases.

Note:
The readout is only visible on the digital display.
The analog reading
shows 0.
5.1
5.1 6 - 8 A1p10



Activate test modes 6 - 8
see Figures
2 - 13
A1,
5.2
5.2 2 Fuel consumption signal from HFM-SFI control module (N3/4) or ME-SFI engine control module (N3/10 or N3/12)
with HFM-SFI:




with ME-SFI:





W16





W16














N3/4
7
(1)


N3/10 or
N3/12
58
(1)
Ignition: OFF
Disconnect HFM-SFI (N3/4) or ME-SFI (N3/10 or N3/12) control modules
(Figures 15 to 19).
Connect signal generator (Figure 20) and set to a voltage amplitude of
approx. 10 V.
Connect wire for rpm signal as follows:
HFM-SFI
N3/4 socket 7 to
socket 18.
ME-SFI
N3/10 or N3/12
socket 58 to socket 56
Ignition: ON
Activate test mode 2.
LH-SFI/
HFM-SFI
25 HZ 5 l/h
50 HZ 10 l/h
75 HZ 15 l/h
100 HZ 20 l/h

Note:
The readout is only visible on the digital display.
The analog reading
shows 0.
Wiring,
A1,
Values OK: N3/4
Engines, Volume 2 - 1.1 >23

N3/10 or N3/12:
Engines, Volume 4 - 9.5 >23 or
- 9.6 >23

Note:
If no plausible values are indicated while driving and the speedometer is in order: A1
6.0 3 Engine oil pressure
gauge (A1p3)



Engine: at Idle
Activate test mode 3.
Increase engine rpm
Analog reading digital readout.
The oil pressure increases with increasing engine rpm.
A1
6.1
6.1 6 - 7 Oil pressure gauge (A1p3)

 

 

 

Activate test modes 6 - 7
see Figures
2 and 7
A1,
6.2
6.2   Wires and connections or oil pressure sensor (B5)

1
B5

2
Ignition: OFF
Disconnect connector at B5.
Connect resistance substitution unit.
Engine: at Idle
Resistance substitution unit setting:
13
40
90
150
Note:
Before changing each resistance value, the ignition must be turned off and then turned on again.








Display in
A1p3:
0
1
2
3
Wiring,
A1,
Values OK: check oil pressure (see SMS Engine, Mechanical),
B5
7.0 4 Tachometer (A1p5)

 

 

 

 

 

 

Engine: at Idle
Activate test mode 4, increase engine rpm
Analog tachometer reading digital readout A1,
7.1
7.1   Tachometer (A1p5)
with HFM-SFI:







with ME-SFI:

W16







W16








N3/4
18
(1)




N3/10 or N31/12
56
(1)
Disconnect plug on HFM-SFI (N3/4) or ME-SFI (N3/10 or N3/12) (Figures 15 to 19).
Connect signal generator and set to a voltage amplitude of approx. 10 V (Figure 17).
Ignition: ON
Engine 104, 120
Readout:
50 Hz
1000 rpm
194 Hz
4000 rpm

Engine 119
Readout:
70 Hz
1000 rpm
270 Hz
4000 rpm
Wiring,
A1,
Values OK on HFM-SFI engine: N3/4

Values OK on ME-SFI engine: N3/10 or N3/12
8.0 5 Low engine oil level
indicator lamp (A1e12)

 

 

 

 

 

 

Oil level correct.
Engine: at Idle
Activate test mode 5.
Readout in odometer:
0
1




oil level OK
oil level not OK
Wiring,
Oil level switch (S43)
9.0   Electronic speedo-
meter (A1p8)
Vehicles with ESP and vehicles with ASR or ETS
as of 06/94:
Left front axle VSS sensor (L6/1) connected to ASR/SPS or ETS/SPS control module (N47-1 or N47-2).
See D.M., Chassis and Drivetrain, Vol. 3, 9.1 23
or Vol. 3, 10.1 23









W16

















N47
Disconnect connector from traction system control module (N47) (Figures 11, 12 or 13).
Connect signal generator and set to a voltage amplitude of approx. 2 V .
Ignition: ON
With increasing frequency the speed on the speedometer increases. Wiring,
A1

Values OK: N47-1 or N47-2,
D.M., Chassis and Drivetrain,
Vol. 3 - 9.1 >23,

N47-5,
D.M., Chassis and Drivetrain,
Vol. 3 - 10.1 >23
10.0   Outside temperature
display (A1p4)

1
X67

2
Disconnect 2-pole connector X67 (Figure 10).
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
53 k
9.8 k
1 k








Display in
A1p4:
- 30 °C
0 °C
+ 50 °C
Wiring,
A1,
10.1
10.1 6 Outside temperature indicator temperature sensor (B14)

 

 

 

 

 

 

Ignition: ON
Activate test mode 6.

53 k
9.8 k
3.7 k
1.6 k


Readout in odometer:
- 30 °C
0 °C
20 °C
40 °C
B14
11.0   ECT gauge (A1p1)
W11

B13

Disconnect plug on ECT gauge sensor (B13).
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
110
67
38
20








Display in
A1p1:
60 °C
80 °C
100 °C
120 °C
Wiring,
Values OK;
B13,
A1
1) Fuel reserve indicator lamp lights up.