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Diagnostic Manual, Info./Comm., Volume 1

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LOCATION:    1.6 Instrument Cluster (CLUS)   >   23 Electrical Test Program - Test


Electrical Test Program - Test

Test scope
Test connection
Test condition Nominal value Possible cause/Remedy
1.0 Instrument cluster (A1)
Voltage supply
Circuit 30

19
(1.19)
A1


17
(1.17)
Remove A1.
Disconnect connector 1,
(Figure 1 and 4).

11 - 14 V
Wiring,
1.1
1.1 Voltage supply
Circuit 15, unfused


19
(1.19)

A1



1
(1.1)
Remove A1.
Disconnect connector 1.
Ignition: ON


11 - 14 V
Wiring,
1.2
1.2 Voltage supply
Circuit 15


19
(1.19)

A1



18
(1.18)
Remove A1.
Disconnect connector 1.
Ignition: ON


11 - 14 V
Wiring,
A1
2.0 Instrument cluster (A1)
Illumination
LCD display illumination


19
(1.19)

A1



24
(1.24)
Remove A1.
Disconnect connector 1
(Figure 1 and 4).
Ignition: ON
Turn on parking lights.


11 - 14 V
Wiring.


Values OK:
Bulbs,
Bulbs for LCD display,
Exterior lamp switch (S1),
A1
3.0 Fuel level gauge (A1p2)
Wiring and contacts

2



2
B4/1



B4/2



3



3
Ignition: OFF
Disconnect connector of left fuel level sensor (B4/1)
( 21 , Figure 5).
Jumper connect sockets, then remove connector for right fuel level sensor (B4/2)
( 21 , Figure 5).
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
8 +6
27 ± 5.3
46.5 ± 10.5
96 ± 11.7
145.5 ± 13.2
189 - 7.8
















Display in

A1p2:
01)
Res.1)
1/4
1/2
3/4
1/1

Wiring,
Instrument cluster (A1),
3.1
[3.0] Vehicles (as of 03/94) with recalibrated resistance values.



 

 

Resistance substitution unit setting:
6 +6.6
24 ± 5.3
51 ± 10.5
100.5 ± 11.7
145.5 ± 13.2
189 - 7.8

Display in

A1p2:
01)
Res.1)
1/4
1/2
3/4
1/1
 
3.1 Left fuel level sensor (B4/1).




Right fuel level sensor (B4/2).

2



2
B4/1



B4/2


3



3
Disconnect connector at B4/1.



Disconnect connector at B4/2.
3 (± 1) Empty
97.5 (± 3) Full



3 (± 1) Empty
97.5 (± 3) Full

B4/1




B4/2
4.0 Tachometer (A1p5)
Wiring and contacts

W16/6





X11/4
17


Ignition: OFF
Disconnect all connectors from N3/4 ( 21 , Figure 4).


Connect signal generator and set to a voltage amplitude of approx. 10 V
(Figure 6).
Ignition: ON
Engine 111
30 Hz 1000/rpm
130 Hz 4000/rpm
200 Hz 6200/rpm

Engine 104
50 Hz 1000/rpm
195 Hz 4000/rpm
315 Hz 6400/rpm

Wiring,
Instrument cluster (A1).

Values OK:
N3/4,
Engine 104: D.M., Engines, Vol. 2 - 1.1,
Engine 111: D.M., Engines, Vol. 2 - 1.2) .
5.0 Low engine oil level indicator lamp (A1e12, Figure 2)
Wiring and contacts

W3

S43
1
Oil level is OK.
Disconnect connector from oil level switch (S43).

Engine: at Idle




A1e12 does not illuminate.
Wiring,
S43,
Instrument cluster (A1),
5.1
5.1 Wiring and contacts

 

 

Engine: at Idle
Disconnect connector from S43 ( 21 , Figure 1).
A1e12 illuminates after 60± 10 seconds.
A1e12,
Wiring,
A1,
5.2
5.2  

W3

S43
1

Connector unplugged at S43.

0
S43.
6.0 Electronic
speedometer (A1p8)
Wiring and contacts









Vehicles with ASR or ETS as of 06/94:
Left front axle VSS sensor (L6/1) connected to ASR/SPS or ETS/SPS control module (N47-1 or N47-2).
See D.M., Chassis and Drivetrain, Vol. 3, 9.2 23
ABS
W16/6





ABS/
ASR
W16/6


ASR/
SPS
or ETS/
SPS
W16/6















N30
5
(1.5)





N30/1
18
(1.18)



N47-1
N47- 2
Ignition: OFF
Disconnect connector from ABS control module (N30) or ASR control module (N30/1), ASR/SPS or ETS/SPS control module (N47-1, N47-2)
( 21 , Figure 4).

Connect signal generator and set to a voltage amplitude of approx. 10 V (Figure 6).
Ignition: ON


With increasing frequence input the vehicle speed indicated must also increase.
Wiring,
Instrument cluster (A1).

Values OK:
N30 or N30/1,
D.M., Chassis and Drivetrain,
Vol. 2, 5.3 or 6.3 >23





N47-1 or N47-2
D.M., Chassis and Drivetrain,
Vol. 3 - 9.2 >23
7.0 Outside temperature indicator temperature sensor (B14)
( 21 , Figure 1)
Wiring and contacts

1
(2.1)
A1

2
(2.2)
Remove A1.
Disconnect connector 2
(Figure 4).
Measure ambient air temperature at B14,
( 21 , Figure 1).

° F at B14
- 4 ° F
+ 32 ° F
+ 68 ° F
+ 104 ° F









29 k
9.8 k
3.7 k
1.6 k
Wiring,
B14

Values OK:
A1
8.0 ECT gauge (A1p1)
Wiring and contacts

W3

X26/25
2
(B2)
Separate engine/chassis connector (X26/25)
( 21 , Figure 2) and connect in the resistance substitution unit.
Ignition: ON


130
70
38
22







Display (
° C) in
A1p1:
60 °C
80 °C
100 °C
120 °C
Wiring,
A1



Values OK:
ECT gauge sensor (B13).
9.0 Low ECL indicator lamp
(A1e11, Figure 2)
Wiring and contacts

 


Disconnect connector at ECL switch (S41)
( 21 , Figure 2).
Engine: at Idle



A1e11 does not illuminate.
Wiring,
A1

Values OK:
ECL switch (S41),
9.1
9.1 Wiring and contacts

1
S41

2
Disconnect connector at S41
Engine: at Idle


A1e11
illuminates after approx. 5 - 60
sec.
A11e1,
Wiring,
A1

Values OK:
S41
10.0 Low windshield washer fluid level indicator lamp (A1e13, Figure 2)
Wiring and contacts



Disconnect connector at windshield washer fluid level switch (S42)
( 21 , Figure 6).

Engine: at Idle





A1e13 does not illuminate.
Wiring,
A1

Values OK:
S42,
10.1
10.1 Wiring and contacts

1
S42

2
Disconnect connector at S42.

Engine: at Idle



A1e13
illuminates.
A1e13,
Wiring,
A1

Values OK:
S42
11.0 Brake pad wear indicator lamp (A1e6, Figure 2)
Wiring and contacts



Disconnect connector at left front brake pad wear sensor connector (S10/1x1)
( 21 , Figure 3).
Disconnect connector at right front brake pad wear sensor connector (S10/2x1)
( 21 , Figure 3).

Engine: at Idle
A1e6 does not illuminate. Wiring,
A1


Values OK:
S10/1 or S10/2,
11.1
11.1 Wiring and contacts


1






1

S10/1x1





S10/2x1


2






2
Disconnect connector at S10/1x1.
Engine: at Idle





Disconnect connector at S10/2x1.
Engine: at Idle



A1e6
illuminates.





A1e6
illuminates.
Brake pad wear indicator
lamp (A1e6),
Wiring,
A1

Values OK:
S10/1 or S10/2,
Left or right front brake pads.
12.0 Low brake fluid level/
parking brake indicator
lamp (A1e7, Figure 2)
Wiring and contacts



Disconnect connector at brake fluid level switch (S11, 21 , Figure 2) as well as flat pin connector at parking brake switch
(S12, 21 , Figure 3).

Engine: at Idle







A1e7 does not illuminate.
Wiring,
12.1
12.1 Wiring and contacts

1
S11


2
Disconnect connector at S11.
Engine: at Idle
Set parking brake.

Connect flat pin connector at S12 ( 21 , Figure 3)
Engine: at Idle

A1e7 does not illuminate.




A1e7 illuminates.
A1e7,
Wiring,
A1
Values OK:
S11,
S12
13.0 Generator charge indicator lamp (A1e5, Figure 3)
Wiring and contacts



Disconnect D+ connector at generator (G2).
Ignition: ON


A1e5 does not illuminate.
Wiring,
A1,
13.1
13.1 Wiring and contacts



Disconnect D+ connector at generator (G2), and touch to ground.
Ignition: ON


A1e5 illuminates.
A1e5,
Wiring,
A1
Values OK:
Generator (G2).
14.0 SRS MIL (A1e15, Figure 3)
Wiring and contacts






W16/6











X11/4
30
Connect socket 30 of 38-pole data link connector (X11/4, Figure 6) to ground in right of component compartment
(W16/6, 21 , Figure 4).
Engine: at Idle






A1e15 illuminates.
A1e15,
Wiring,
A1
Values OK: D.M., Body and Accessories, Vol. 5.1 - 16.3
15.0 ABS MIL (A1e17, Figure 3)
Wiring and contacts




W16/6











N30
29
(1.29)
Ignition: OFF
Disconnect connector at ABS control module (N30, 21 , Figure 4).
Engine: at Idle




A1e17 illuminates.
A1e17,
Wiring,
A1.

Values OK:
D.M., Chassis and Drivetrain,
Vol. 2 - 6.3
16.0 ASD MIL (A1e24, Figure 3)
Wiring and contacts





W16/6









N30/2
2
(1.2)
Ignition: OFF
Disconnect ASD control module (N30/2) from connector
( 21 , Figure 6).
Engine: at Idle





A1e24 illuminates.
A1e24,
Wiring,
A1

Values OK:
D.M., Chassis and Drivetrain,
Vol. 2 - 4.3
17.0 ASR MIL (A1e22, Figure 3)
Wiring and contacts





W16/6











N30/1
10
(1.10)
Ignition: OFF
Disconnect connector from ASR control module (N30/1) ( 21 Figure 4).

Engine: at Idle





A1e22
illuminates.
A1e22,
Wiring,
A1

Values OK:
D.M., Chassis and Drivetrain,
Vol. 2 - 5.3
18.0 ASD warning lamp (A1e25)
Wiring and contacts





W16/6










N30/2
4
(1.4)
Ignition: OFF
Disconnect ASD control module (N30/2) from connector
( 21 , Figure 6).
Engine: at Idle




A1e25 illuminates.
A1e25,
Wiring,
A1

Values OK:
D.M., Chassis and Drivetrain,
Vol. 2 - 4.3
19.0 ASR warning lamp (A1e21)
Wiring and contacts




W16/6







N30/1
12
(1.12)
Ignition: OFF
Disconnect connector from ASR control module (N30/1) ( 21 , Figure 4).
Engine: at Idle




A1e21 illuminates.
A1e21,
Wiring,
A1


Values OK:
D.M., Chassis and Drivetrain,
Vol. 2 - 5.3
20.0 "CHECK ENGINE" MIL (A1e26, Figure 2)
Wiring and contacts



Ignition: OFF
Disconnect connector from diagnostic module (N59/1)
( 21 , Figure 6).
Engine: at Idle




A1e26 does not
illuminate.
Wiring,
20.1
20.1 Wiring and contacts




2



N59/1




9
Ignition: OFF
Disconnect connector from N59/1
(Install bridge, Figure 5).
Engine: at Idle




A1e26 illuminates.
Wiring,
A1,
Diagnostic module (N59/1).

Values OK:
D.M., Engines,
Vol. 3 - 8.5

1) Fuel reserve warning lamps light up.