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Diagnostic Manual, Info./Comm., Volume 1

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LOCATION:    1.8 Instrument Cluster (IC) (with Digital Odometer)   >   23 Electrical Test Program - Test (vehicles up to 08/95)


Electrical Test Program - Test (vehicles up to 08/95)

Mode Test scope
Test connection
Test condition Nominal value Possible cause/Remedy
1.0   Instrument cluster (A1)
Voltage supply
circuit 30

11 (2)
A1

12
(2)
Remove A1
Disconnect connector 2
11 - 14 V Wiring,
1.1
1.1   Voltage supply
Circuit 15, unfused

10 (1)
A1

1
(1)
Remove A1
Disconnect connector 1
Ignition: ON


11 - 14 V
Wiring,
1.2
1.2   Voltage supply
Circuit 15, fused

10 (1)
A1

5
(1)
Remove A1
Disconnect connector 1
Ignition: ON


11 - 14 V
Wiring,
Values OK:
A1
2.0   Instrument cluster (A1)
Illumination

10 (1)
A1

8
(1)
Remove A1
Disconnect connector 1
Ignition: ON
Turn on parking lights.



11 - 14 V
Wiring,
Rotary light switch (S1),
Short circuit in circuit 58d (output from A1).
3.0   Fuel level gauge (A1p2)



Activate test mode 1
(see Figure 1).
Analog fuel gauge reading digital readout
A1,
3.1
3.1 6 - 9 Fuel level gauge (A1p2)



Activate test modes 6 - 9
see Figures
2 - 9
A1,
3.2
3.2   Wires and connections or fuel level sensor (B4)

1
B4

2
Ignition: OFF
Disconnect connector at B4
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
70 ± 3
62 ± 1
53±2
37±2
21 ±2
5 ±2
Note:
Before changing each resistance value, the ignition must be turned off and then turned on again.









Display in

A1p2:
0 1)
Res. 1)
1/4
1/2
3/4
1/1

Wiring,
Values OK:
B4
4.0 2 Fuel consumption
indicator (A1p10)



Engine: at Idle
Activate test mode 2,
Increase engine rpm.
With increasing rpm, the consumption in l/h increases.

Note:
The readout is only visible on the digital display.
The analog reading
shows 0.
4.1
4.1 6 - 8 A1p10



Activate test modes 6 - 8
see Figures
2 - 7
A1,
4.2
4.2 2 Fuel consumption signal from LH-SFI control module (N3/1 or N3/3) or engine control
module (N3/4)

(Vehicles with CFI, see section 1.2 23 )
LH-SFI



W16


HFM-SFI


W16











N3/1
or
N3/3
9
(1)




N3/4
7
(1)
Ignition: OFF
Disconnect N3/1, N3/3 or N3/4 (Figures 10, 15 and 16).
Connect signal generator (Figure 17) and set to a voltage amplitude of
approx. 10 V.
Connect wire for rpm signal as follows:
LH-SFI
N3/1 or N3/3 socket 9 to N16/1 socket 13.
HFM-SFI
N3/4 socket 7 to socket 18.
Ignition: ON
Activate test mode 2.
LH-SFI/
HFM-SFI
25 HZ 5 l/h
50 HZ 10 l/h
75 HZ 15 l/h
100 HZ 20 l/h

Note:
The readout is only visible on the digital display.
The analog reading
shows 0.
Wiring,
A1,
Values OK: N3/1, N3/3 or N3/4
Engines, Volume 2 - 1.1 >23 or
- 3.1 >23 or
- 3.2 >23

Note:
If no plausible values are indicated while driving and the speedometer is in order: A1
5.0 3 Engine oil pressure
gauge (A1p3)



Engine: at Idle
Activate test mode 3.
Increase engine rpm
Analog reading digital readout.
The oil pressure increases with increasing engine rpm.
A1
5.1
5.1 6 - 7 Oil pressure gauge (A1p3)



Activate test modes 6 - 7
see Figure
2 and 5
A1,
5.2
5.2   Wires and connections or oil pressure sensor (B5)

1
B5

2
Ignition: OFF
Disconnect connector at B5.
Connect resistance substitution unit.
Engine: at Idle
Resistance substitution unit setting:
13
40
90
150
Note:
Before changing each resistance value, the ignition must be turned off and then turned on again.








Display in
A1p3:
0
1
2
3
Wiring,
A1,
Values OK: check oil pressure (see SMS Engine, Mechanical),
B5
6.0 4 Tachometer (A1p5)

 

 

 

 

 

 

Engine: at Idle
Activate test mode 4, increase engine rpm.
Analog tachometer reading digital readout
A1,
6.1
6.1   Tachometer (A1p5)
with LH-SFI:






with HFM-SFI:

W16







W16








N16/1
13






N3/4
18
(1)
Disconnect plug on N16/1 or N3/4 (Figures 10, 15 and 17).
Connect signal generator and set to a voltage amplitude of approx. 10 V (Figure 17).
Ignition: ON
Engine 104, 120
Readout:
50 Hz
1000 rpm
194 Hz
4000 rpm

Engine 119
Readout:
70 Hz
1000 rpm
270 Hz
4000 rpm
Wiring,
A1,
Values OK on LH-SFI engine: N16/1
D.M., Chassis and Drivetrain,
Volume 1 - 1.1 >23


Values OK on HFM-SFI engine: N3/4
7.0 5 Low engine oil level
indicator lamp (A1e12)



Oil level correct.
Engine: at Idle
Activate test mode 5.
Readout in odometer:
0
1




oil level OK
oil level not OK
Wiring,
Oil level switch (S43)
8.0   Electronic speedo-
meter (A1p8)
Vehicles with VSS from transmission inductive speed sensor (L2)
up to approx. 12/93:



Vehicles with VSS from left front axle VSS sensor (L6/1)
Starting approx. 01/94:







Vehicles with ASR or ETS as of 06/94:
Left front axle VSS sensor (L6/1) connected to ASR/SPS or ETS/SPS control module (N47-1 or N47-2).
See D.M., Chassis and Drivetrain, Vol. 3, 9.1 23





2

ABS only



W16




ASR/
ABS

W16

ASR/
SPS
or
ETS/
SPS


W16




X26/12

























1





N30
3
(1)





N30/1
36
(1)





N47-1
N47-2
Disconnect 6-pole connector X26/12 (Figure 11).
Connect signal generator and set to a voltage amplitude of approx. 2 V (Figure 17).
Ignition: ON


Remove N30 or N30/1, or N47-1 or N47-2 (Figure 10 or 15).
Connect signal generator and set to a voltage amplitude of approx. 10 V (Figure 17).
Ignition: ON
With increasing frequency the speed on the speedometer increases. Wiring,
A1,
Values OK: L2.







N30 or N30/1,
D.M., Chassis and Drivetrain,
Volume 2 - 5.3 >23 or
6.2 >23.

N47-1 or N47-2,
D.M., Chassis and Drivetrain,
Volume 3 - 9.1 >23
9.0   Outside temperature
display (A1p4)

1
X67

2
Disconnect 2-pole connector X67 ( Figure 12).
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
53 k
9.8 k
1 k








Display in
A1p4:
- 30 °C
0 °C
+ 50 °C
Wiring,
A1,
9.1
9.1 6 Outside temperature indicator temperature sensor (B14)



Ignition: ON
Activate test mode 6.

53 k
9.8 k
3.7 k
1.6 k


Readout in odometer:
- 30 °C
0 °C
20 °C
40 °C
B14
10.0   ECT gauge (A1p1)
W11

B13

Disconnect plug on ECT gauge sensor (B13).
Connect resistance substitution unit.
Ignition: ON
Resistance substitution unit setting:
110
67
38
20








Display in
A1p1:
60 °C
80 °C
100 °C
120 °C
Wiring,
B13,
A1
11.0    
W11

 
B13

    Wiring,
B13,
A1
1) Fuel reserve indicator lamp lights up.