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Diagnostic Manual, Engines, Volume 3

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LOCATION:    7.3 Cruise Control/Idle Speed Control (CC/ISC)   >   23 Electrical Test Program - Test


Electrical Test Program - Test

Test scope
Test connection
Test condition Nominal value Possible cause/Remedy
1.0   CC/ISC control module (N4/3)
Voltage supply
Circuit 87 U


3


4
N4/3





51


52
Ignition: ON 11 - 14 V 1.1 ,
Wiring

Model 124, 202
Fuse from K1/2,
Overvoltage protection relay (K1/2).

Models 129, 140
Base module (N16/1),
DM, Chassis & Drivetrain, Vol. 1.

Model 210
Relay module (K40),
DM, Chassis & Drivetrain, Vol. 1.
1.1   Ground

Model 124
Main ground (W1)
Below instrument cluster

Model 202
Ground, right or left component compartment
(W16/3 or W16/4)


N4/3

3

N4/3

4











X11/4
16


X11/4
3




Ignition: ON



Ignition: OFF
11 - 14 V Wiring,
Model 124: W1
Model 202: W16/3 or W16/4
[1.1]   Ground

Model 129
Module box bracket (W27)


Model 140
Right footwell (W15)


Model 210
Right footwell (W15/1)



N4/3

3

N4/3

4

N4/3

3


4


















X11/4
3


X11/4
3



X11/4
3


3





Ignition: OFF



Ignition: OFF



Ignition: OFF
11 - 14 V Model 129: W27
Model 140: W15
Model 210: W15/1
2.0 CC switch (S40)

V Decelerate/Set



SP Resume

B Accelerate/Set

A Off



Control switch contact


4



4

4

4



4
N4/3













50



47

49

48



11
Ignition: ON

CC switch not activated

Position: DECEL/SET

Position: RESUME

Position: ACCEL/SET

CC switch not activated

Position: OFF

CC sontrol switch contact in position: DECEL/SET, ACCEL/SET, RESUME, OFF


< 1 V



11 - 14 V

11 - 14 V


11 - 14 V


11 - 14 V


< 1 V






11 - 14 V
Wiring,
CC switch (S40).
3.0


CC/ISC actuator (M16/2)
Voltage supply,
throttle valve actual value potentiometer (M16/2r1) and drive actual value potentiometer (M16/2r2)


41
N4/3



40
Ignition: ON 4.7 - 5.3 V
Reference value for tables I , II and III .
Wiring,
CC/ISC actuator (M16/2),
CC/ISC control module (N4/3).
4.0 CC/ISC actuator (M16/2)
Drive actual value potentiometer (M16/2r2) signal


4










3








3
N4/3









N4/3







N4/3



5










9








61
Ignition: OFF
Disconnect ABS control module (N30)
Connect first signal generator.
(front axle speed simulation)
U=set to 10 V
f=value from tabel IV

Connect second signal generator.
(rear axle speed simulation)
U=set to 10 V
f=value from tabel IV



Ignition: ON
Accelerator pedal position: Closed throttle position

Activate CC switch in position "Accel/Set" until a constant voltage value can be read.



















Table I ,
column " a ".




Table I ,
column " b ".
Wiring,
CC/ISC actuator (M216/2),
CC/ISC control module (N4/3).







Note:
Upon completion of test, erase DTC's stored in ASD control
module (N30/2),
DM, Chassis & Drivetrain, Vol. 1, sections 4.1 to 4.3
5.0 CC/ISC actuator (M16/2)
Throttle valve actual value potentiometer (M16/2r1) signal


3
N4/3



63
Ignition: ON
Accelerator pedal position:
Closed throttle position

Wide open throttle or
Kickdown

Table II
column " e "

column " f "
Wiring,
CC/ISC actuator (M16/2),
CC/ISC control module (N4/3).
6.0
CC/ISC actuator (M16/2)
Voltage supply
Safety contact switch (M16/2s1) and CTP switch (M16/2s2)


3
N4/3



20
Ignition: ON
Accelerator pedal position:
Closed throttle position


6 - 12 V
(value jumps)
Wiring,
CC/ISC actuator (M16/2).
7.0 CC/ISC actuator (M16/2)
CTP switch (M16/2s2) switching point


3
N4/3



37
Ignition: ON
Accelerator pedal position:
Closed throttle position


Slowly depress accelerator until switching point occurs.


6 - 12 V
(value jumps)


1 V
Wiring,
CC/ISC actuator (M16/2).
8.0 CC/ISC actuator (M16/2)
Safety contact switch (M16/2s1) switching point


To reference the correct voltage value in Table III , columns "h" and "i", observe the reference value obtained in test
step 3.0.





4









3









3



N4/3








N4/3








N4/3






5









9









61
Ignition: OFF
Disconnect ABS control module (N30)
Connect first signal generator.
(front axle speed simulation)
U= set to 10 V
f=value from tabel IV



Connect second signal generator.
(rear axle speed simulation)
U= set to 10 V
f=value from tabel IV





Connect first multimeter
  Wiring,
CC/ISC actuator (M16/2).
[8.0]    


3
N4/3



59


Connect 2nd multimeter

Ignition: ON
Read voltage value from first multimeter (drive actual value potentiometer)

Read voltage value from second multimeter (safety contact switch)

Activate CC switch in position "Accel/Set" until voltage value on first multimeter does not decrease

Simultaneously read voltage value from second multimeter






Tabel III
column " h "

6 - 10 V (value jumps, safety contact switch closed)



Tabel III
column " i "

1 V
(safety switch open)
1.1 ,
W15 Masse Federdom rechts,
Leitungen.

[8.0]    



Note:
If voltage does not drop, release CC switch, adjust frequency on second signal generator and repeat test procedure
   
9.0
CC/ISC actuator (M16/2)
Actuator motor (M16/2m1) resistance


15


16
N4/3





17


18
Ignition: OFF < 10 Wiring,
CC/ISC actuator (M16/2).
10.0
CC/ISC actuator (M16/2)
Magnetic clutch (M16/2k1)


56
N4/3



34
Ignition: ON 7.0 - 10 V Wiring,
CC/ISC actuator (M16/2),
CC/ISC control module (N4/3).
11.0   Starter lock-out/backup lamp switch (S16/1)
P/N recognition


4
N4/3



26
Ignition: ON
Transmission range: P/N
R/D/3/2

0 V
11 - 14V
Wiring,
Starter lock-out/backup lamp
switch (S16/1),
CC/ISC control module (N4/3),
Ignition/starter switch (S2/1).
12.0   CC/ISC control module (N4/3)
A/C compressor signal


4
N4/3



27
Engine: Start
Accelerator pedal position:
Closed throttle position

Set temperature selector wheel to MIN and blower to highest speed


<1 V



11 - 14 V
Wiring,
Model 124: A/C compressor control module (N6)
Models 129, 140: Base module (N16/1)
Model 202, 210: A/C pushbutton control module (N22).
13.0 CC/ISC control module (N4/3)
Engine speed signal (TN) from engine control
module (N3/4)


4
N4/3



7
Engine: Start
Accelerator pedal position:
Closed throttle position


6 - 12 V
15.0 ,
Engine control module (N3/4),
Instrument cluster,
CC/ISC control module (N4/3).
14.0

Left front axle VSS
sensor (L6/1)
Speed signal






4




N4/3







5
Raise front of vehicle.
ABS (N30) or ETS/SPS (N47-2) control module connected.
Ignition: ON
Turn left front wheel by hand





2 - 5 V ~
Wiring,
ABS control module (N30), see
DM, Chassis & Drivetrain, Vol. 2, sections 6.1 to 6.3.

ETS/SPS control module (N47-2), see DM, Chassis & Drivetrain,
Vol. 3.
15.0 Rear axle VSS
sensor (L6)
Speed signal (ABS)





4



N4/3






9
Raise rear of vehicle.
ABS control module (N30) connected.
Ignition: ON
Turn left rear wheel by hand




2 - 5 V ~
15.1
Wiring,
ABS control module (N30), see
DM, Chassis & Drivetrain, Vol. 2, sections 6.1 to 6.3.
15.1
Left rear axle VSS
sensor (L6/3)
Speed signal (ETS)





4



N4/3






9
Raise rear of vehicle.
ETS/SPS control module (N47-2) connected.
Ignition: ON
Turn left rear wheel by hand




2 - 5 V ~
Wiring,
ETS/SPS control module (N47-2), see DM, Chassis & Drivetrain,
Vol. 3
.
16.0 Stop lamp switch (S9/1)
Signal (N.C. contact)




Signal (N.O. contact)


4






4
N4/3





N4/3



24






23
Ignition: ON

Brake pedal not applied

Brake pedal applied

Ignition: ON

Brake pedal not applied

Brake pedal applied



< 1 V


11 - 14 V




11 - 14 V


< 1 V

Wiring,
S9/1
17.0 CC/ISC control module (N4/3)
Fuel safety shut-off signal to engine control module (N3/4)


4
N4/3



42


Ignition: ON


2.0 - 11 V
(value jumps).
Wiring,
CC/ISC actuator (M16/2),
N4/3
18.0   CC/ISC control module (N4/3)
Closed throttle position recognition signal to engine control module (N3/4)


4
N4/3



25
Ignition: ON
Accelerator pedal position:
Closed throttle position

Accelerator pedal applied


4.8 V

5.5 V
Wiring,
N4/3
19.0 Serial data bus (CAN)


45
(CAN-L)
N4/3



44
(CAN-H)
Ignition: OFF
Disconnect CC/ISC control module (N4/3)
Models 124, 202, 210:
55 - 65

Models 129, 140:
115 - 125
Wiring,
Engine control module (N3/4), see DM, Engines, Vol. 2, section 1.1.
20.0 ETS signal


4
N4/3



6
Ignition: ON

Engine: at Idle
< 1 V

11 - 14 V
Wiring,
ETS/SPS control module (N47-2).

Table I Voltage values - Drive actual value potentiometer (M16/2r2)

Reference voltage supply
value
" a "
Accelerator pedal position:
Closed throttle
" b "
Activate CC switch until voltage value is constant
4.7 V 4.46 V 0.23 V
4.8 V 4.56 V 0.24 V
4.9 V 4.65 V 0.24 V
5.0 V 4.75 V 0.25 V
5.1 V 4.84 V 0.25 V
5.2 V 4.94 V 0.26 V
5.3 V 5.03 V 0.26 V

Table II Voltage values - Throttle valve actual value potentiometer (M16/2r1)

Reference voltage supply
values
" e "
Accelerator pedal position:
Closed throttle
" f "
Accelerator pedal position:
Wide open throttle or Kickdown
4.7 V 4.55 V 0.23 V
4.8 V 4.65 V 0.24 V
4.9 V 4.75 V 0.24 V
5.0 V 4.85 V 0.25 V
5.1 V 4.94 V 0.25 V
5.2 V 5.04 V 0.26 V
5.3 V 5.14 V 0.26 V

Table III Voltage values - Drive actual value potentiometer (M16/2r2)

Reference voltage supply
values
" h "
Safety switch:
Closed
" i "
Safety switch:
Open
4.7 V 4.09 V 3.66 V
4.8 V 4.17 V 3.74 V
4.9 V 4.26 V 3.82 V
5.0 V 4.35 V 3.90 V
5.1 V 4.43 V 3.97 V
5.2 V 4.52 V 4.05 V
5.3 V 4.61 V 4.13 V

Table IV Frequency values for vehicle speed simulation (front and rear axle VSS sensors)

Model Front axle
(ABS)
Rear axle
(ABS)
Front and Rear axle (ETS)

  Frequency (Hz) 4 speed AT
Axle ratio

Frequency (Hz)
5 speed AT
Axle ratio

Frequency (Hz)
Frequency (Hz)
124.028
124.032/052/066/092
1375 2.65
2.65
1370
1370

3.69

1378
-
129.063 1375 - - 3.69 1337 669
140.032 688 3.27 1255 3.46 1282 635
202.028 688 2.87 1360 - - 689