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Diagnostic Manual, Info./Comm., Volume 1

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LOCATION:    1.10 Instrument Cluster (IC) (with Digital Odometer)   >   24 Electrical Test Program - Test (vehicles with ESP up to 05/96 or as of 09/95 and up to 05/96)


Electrical Test Program - Test (vehicles with ESP up to 05/96 or as of 09/95 and up to 05/96)

Mode Test scope Test connection Test condition Nominal value Possible cause/Remedy
1.0   Instrument cluster (A1)
Voltage supply
circuit 30

11
(2)
A1

12
(2)
Remove A1
Disconnect connector 2
11 - 14 V Wiring,
Fuse F17 in Fuse box F3
1.1
1.1   Voltage supply
Circuit 15, unfused

10
(1)
A1

1
(1)
Remove A1
Disconnect connector 1
Ignition: ON


11 - 14 V
Wiring,
Fuse F23 in Fuse box F3
1.2
1.2   Voltage supply
Circuit 15, fused

10
(1)
A1

5
(1)
Remove A1
Disconnect connector 1
Ignition: ON


11 - 14 V
Wiring,
Fuse F24 in Fuse box F3
Values OK:
A1
2.0   Instrument cluster (A1)
Illumination

10
(1)
A1

8
(1)
Remove A1
Disconnect connector 1
Ignition: ON
Turn on parking lights



11 - 14 V
Wiring,
Exterior lamp switch (S1),
Short circuit in circuit 58d (output from A1).
3.0 1 Fuel level gauge (A1p2)

 

 

 

 

 

Activate test mode 1
(see 11 and 23 or 24 Figure 1).
Analog fuel gauge reading digital readout
A1,
3.1
3.1 6 - 9 Fuel level gauge (A1p2)  


Activate test modes 6 - 9
see 24 Figures
2 - 9
A1,
3.2
3.2   Wires and connections and fuel level sensor (B4)
1
B4

2
Ignition: OFF
Disconnect connector at
B4
Connect resistance
substitution unit.
Ignition: ON
Resistance substitution
unit setting:
87 ± 2
77 ± 1
68 ± 3
48 ± 3
27 ± 3
7 ± 2
Note:
Before changing each resistance value, the ignition must be turned off and then turned on again.










Display in
A1p2:
0 1)
Res. 1)
1/4
1/2
3/4
1/1
Wiring,
Values OK:
B4,
3.3
3.3 1 Programming fuel tank version in trip odometer  


Ignition: ON
Activate test mode 1
= Standard fuel tank
=Fuel tank with pass-through (non-U.S.)
Set fuel tank version to by depressing reset button for trip odometer.
4.0 2 Fuel consumption
indicator (A1p10)
 


Engine: at Idle
Activate test mode 2
Increase engine rpm
With increasing rpm, the consumption in l/h increases.

Note:
The readout is only visible on the digital display.
The analog reading
shows 0.
4.1
4.1 6 - 8 A1p10  


Activate test modes 6 - 8
see Figures
2 - 9
A1,
4.2
4.2 2 Fuel consumption signal from
HFM-SFI control module
(N3/4) or ME-SFI engine
control module (N3/10 or
N3/12)
with HFM-SFI:







with ME-SFI:





18
(1)



W16






56
(1)




W16





N3/4







N3/10
or
N3/12












7
(1)


N3/4
7
(1)




58
(1)

N3/10
or
N3/12
58
(1)
Ignition: OFF
Disconnect N3/4 or N3/10 or N3/12 (Figures 11 to 14).
Connect signal generator (Figure 15) and make connection for rpm signal as follows:
HFM-SFI
First bridge N3/4 pin socket 18 to pin socket 7, then connect signal generator (pin 7 and ground)
ME-SFI
First bridge N3/10 or N3/12 pin socket 56 to pin socket 58, then connect signal generator
Set to a voltage amplitude of approx. 10 V.
Ignition: ON
Activate test mode 2.
HFM-SFI
25 HZ 5 l/h
50 HZ 10 l/h
75 HZ 15 l/h
100 HZ 20 l/h

Note:
The readout is only visible on the digital display.
The analog reading
shows 0.
Wiring,
A1,
Values OK:
N3/4
Engines, Volume 2 - 1.1 >23

N3/10 or N3/12
Engines, Volume 4 - 9.5 >23
- 9.6 >23
Note:
If no plausible values are indicated while driving and the speedometer is in order: check instrument cluster (A1)
5.0 3 Engine oil pressure
gauge (A1p3)
 


Engine: at Idle
Activate test mode 3.
Increase engine rpm
Analog reading digital readout.
The oil pressure increases with increasing engine rpm.
A1,
5.1
5.1 6 - 7 Oil pressure gauge (A1p3)  


Activate test modes 6 - 7
see Figures
2 - 9
A1,
5.2
5.2   Wires and connections and oil pressure sensor (B5)
1
B5

2
Ignition: OFF
Disconnect connector at
B5.
Connect resistance
substitution unit.
Engine: at Idle
Resistance substitution
unit setting:
13
40
90
150











Display in
A1p3:
0
1
2
3
Wiring,
A1,
Values OK: check oil pressure (see SMS Engine, Mechanical),
B5
6.0 4 Tachometer (A1p5)  


Engine: at Idle
Activate test mode 4, increase engine rpm
Analog tachometer reading digital readout
A1,
6.1
6.1   Tachometer (A1p5)
with HFM-SFI:



with ME-SFI:

W16






W16







N3/4
18
(1)


N3/10
or
N3/12
56
(1)
Disconnect plug on N3/4 (HFM-SFI) or N3/10 or N3/12 (ME-SFI) (Figures 11 to 14).
Connect signal generator and set to a voltage amplitude of approx. 10 V (Figure 15).
Ignition: ON
Engine 104, 120
Readout:
50 Hz
1000 rpm
194 Hz
4000 rpm

Engine 119
Readout:
70 Hz
1000 rpm
270 Hz
4000 rpm
Wiring,
A1,
Values OK on HFM-SFI engine:
N3/4

Values OK on ME-SFI engine:
N3/10 or N3/12
7.0 5 Low engine oil level
indicator lamp (A1e12)
 


Oil level correct.
Engine: at Idle
Activate test mode 5.


Readout in odometer:
Oil level OK, indicaor: OFF
Oil level not OK, indicaor:
ON
Wiring,
Oil level switch (S43)
8.0   Electronic speedo-
meter (A1p8)
Vehicles with ESP or vehicles with ASR or ETS
as of 9/95:

For left front axle VSS sensor (L6/1) output (feed signal to A1p8) from the Traction System control module (N47).
See D.M., Chassis and Drivetrain,
Vol. 3, 9.3 23
or
Vol. 3, 10.1 23







W16



















N47
1
(1)
Disconnect connector from N47 (Figure 11, or 12).
Connect signal generator and set to a voltage amplitude of approx. 10 V
Ignition: ON
With increasing frequency the speed on the speedometer increases. Wiring,
A1.

Values OK: N47-1 or N47-2,
D.M., Chassis and Drivetrain,
Volume 3 - 9.3 >23
N47-5
D.M., Chassis and Drivetrain,
Volume 3 - 10.1 > 23
9.0   Outside temperature
display (A1p4)

9
X24

10
Disconnect 2-pole
connector X24 ( Figure
10).
Connect resistance
substitution unit.
Ignition: ON
Resistance substitution
unit setting:
53 k
9.8 k
1 k











Display in
A1p4:
- 30 °C
0 °C
+ 50 °C
Wiring,
A1,
9.1
9.1 6 Outside temperature indicator temperature sensor (B14)  


Ignition: ON
Activate test mode 6.

53 k
9.8 k
3.7 k
1.6 k


Readout in odometer:
- 30 °C
0 °C
20 °C
40 °C
B14
10.0   ECT gauge (A1p1) W11

B13

Disconnect plug on ECT
gauge sensor (B13).
Connect resistance
substitution unit.
Ignition: ON
Resistance substitution
unit setting:
110
67
38
20










Display in
A1p1:
60 °C
80 °C
100 °C
120 °C
Wiring,
A1
Values OK:
B13


11.0   Instrument cluster (A1)
Data line from traction system control module (N47)

ETS or ASR:


ESP:



N47
7 (1)


9 (1)










A1
14
(2)

14
(2)
Remove A1
Disconnect connector 2
5
Wiring,
Values OK:
N47,
D.M., Chassis and Drivetrain,
Vol. 3, 9.3 >23
or
D.M., Chassis and Drivetrain,
Vol. 3, 10.1 >23
1) Fuel reserve indicator lamp lights up.